4 Things to Consider When Choosing an Adhesive

06 Jan.,2025

 

4 Things to Consider When Choosing an Adhesive

Adhesives come in a variety of chemistries and forms, and each has unique features that are formulated to solve a particular problem or need. Science has allowed for engineering very specific adhesives, and they tend to come in polar opposites: solvent or acrylic, clear or pigmented, removable or permanent. 

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From epoxy adhesives to threadlockers, and everything in between, choosing the correct adhesive for your project comes down to the application it will be used for and the environment in which it will be applied. 

To get the best results, ask yourself the following questions before selecting your adhesive: 

What surface, container or product will the adhesive be applied to?

Adhesives attach to the surfaces of two substrates, unlike a process that fuses substrates into a unified whole such as welding metal or solvent activation of plastics. In selecting a GlueGun.com adhesive, surface condition must be considered: roughness, smoothness, porosity, coated, uncoated, cleanliness, flexibility, and size of the part. Check out our Surface Preparation Tips and Tricks for adhesive bonding. 

Not every adhesive will work on every surface. For example, polyurethane adhesives are an excellent choice for finish carpentry and other woodworking projects, as they provide durability, impact resistance and flexibility in open times.

Pressure sensitive adhesives (PSAs) adhere to most surfaces, and contact adhesives are particularly well-suited in applications where clamping is difficult. 

Some adhesives, like epoxies, require thorough surface preparation (cleaning, roughening) in order to adhere properly. MMA's would be better for metal bonding in general because they require little or no surface preparation. 

Hot melt glue sticks and bulk hot melt excel at bonding porous materials such as paper, cardboard, wood, as well as some plastics. 

 

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Power Adhesives TEC Bond F Bulk Hot Melt

$50.00

Infinity SuperTAC 11 Product Assembly Bulk Hot Melt

$150.00

What temperature will the adhesive endure or be exposed to during use, distribution and storage?

Many environmental conditions affect how adhesives cure and perform over long periods of time. One of the most significant environmental factors is temperature. Minor changes in temperature can have major changes in cure speed and storage life of adhesives. Most organic adhesives have maximum continuous operating temperatures and if exposed to higher temperatures for long periods of time their performance drops significantly. 

Thermosetting adhesives such as melamine, phenolic and formaldehyde resins form strong bonds and have good resistance to higher temperatures. Silicone adhesives have a high degree of flexibility as well as a very high temperature resistance, making them excellent choices for marine or plumbing applications. As a rule, curing will be slower at lower temperatures and faster at higher temperatures. 

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ASI 600 High Temperature Red Gasket Maker Silicone

$80.00

ASI 335 Neutral Cure Window Silicone Sealant

$102.00

Will the adhesive need to be one that forms a strong, permanent bond, or one that allows the joined surfaces to be removed or re-positioned as needed?

Adhesive strength is the interfacial strength between adhesive and substrate, and usually the most important consideration when designing a strong adhesive bonded assembly. However, adhesive strength is not the only factor critical to creating an effective bond. Even when using the world's toughest adhesive, a bond will fail if the adhesive does not bond to the surface of the substrate.

Water-based adhesives are commonly used for laminating, they're also a lower cost alternative to resins. Hot melt adhesives can be melted or softened repeatedly by heat, or set by cooling, which allows for re-positioning during assembly. Often, removable adhesives are used as positioning aids during product build. 

Polyurethane hot melt, more commonly known as PUR, is an adhesive that shares many characteristics of traditional glue sticks and bulk hot melt. That said, PUR hot melt is not dispensed in a traditional glue gun and can offer some additional bonding attributes that may fit applications that require a stronger bond or higher endurance to the elements. 

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Infinity PUR WW30

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$12.00

Infinity Bond PUR Cartridge Gun

$90.00

Infinity PUR WW60 

$12.00

Will the adhesive be exposed to high humidity during end use, application or distribution?

Excessive humidity can cause adhesives to become more foamy in appearance or softer in quality. It can also result in film formation in certain curing agents. Some adhesives may not be affected by humidity within a certain range, but if condensation forms on top of a substrate, you can be assured that the bond strength will be negatively impacted. 

Moisture and humidity will both have an effect on adhesion performance. Acrylic adhesives have excellent environmental resistance but because they are water-based, they are more susceptible to moisture which affects their application and durability aspects. When it comes to humidity, when it's low, drying is accelerated; when high, drying is slower. 

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3M DP460 Super High Performance Epoxy

$257.00

ASI MP General Purpose MMA Adhesive

$14.98

Adhesive Testing

Even after all of these questions are answered, there's no guarantee a particular adhesive will perform exactly as you need it to. Adhesive testing is strongly recommended prior to production or purchase. When testing, some factors affecting bond strength you'll want to consider include:

  • Test temperature
  • The adhesive contact area
  • Type of force applied
  • The adhesive's properties
  • Adhesion to substrates
  • Prior or subsequent exposure to heat or moisture
  • Storage, complex and loss modulus

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How To Choose the Right Glue for Your Project

The glue aisle at your home improvement store has a wide variety of different types of adhesive. Some products are designed for wood, while others work better with ceramic. Some are meant for indoors, and others are meant for outdoors. If you&#;re new to DIY, it can be easy to feel overwhelmed by the sheer selection of products.

If you don&#;t know which type of glue you need, This Old House&#;s Tom Silva is here to help. Watch as he demonstrates how different glues work and which ones work best for different projects.

Types of Glues and Their Uses

There are five main types of glue at the store. Here&#;s the essential info on each one:

Polyurethane Glue

Polyurethane glue is a versatile adhesive that&#;s ideal for joining dissimilar materials, like wood and ceramic. It&#;s moisture-activated, but stays waterproof once it sets. 

To use polyurethane glue, mist the surfaces lightly with water to get a good grip. Don&#;t apply too much glue at once. &#;This will expand up to two to three times its size,&#; says Silva. He also recommends clamping or weighing down the glued pieces so they don&#;t come apart as the adhesive expands, especially for sensitive locations like flooring. If glue does ooze out, you can wipe it off with a rag or sand it down once it sets for a clean, smooth joint.

Wood Glue

As the name implies, wood glue is best for bonding wood to wood, and it&#;s a staple to have in any woodworker or carpenter&#;s shop. &#;All the time, we use it on the jobsite, from gluing up moldings, making cabinets, gluing wood together,&#; Silva says. You can also use it to make wide boards out of narrow pieces of wood, such as for building a tabletop. 

Wood glue is easy to clean up with a damp rag while the glue is wet. When it sets, however, it forms a tough, lasting bond that is typically stronger than the wood itself.

Construction Adhesive

Construction adhesive is a heavy-duty option compared to polyurethane and wood glue. It&#;s suitable for both indoor and outdoor use, works well with dissimilar materials, has a quick bond, and is weatherproof. &#;When you&#;re on a jobsite, it could rain, or you could get snow and ice. This stuff bonds when the wood&#;s wet,&#; says Silva. It often comes in tubes like caulk, so you can apply it to the surface with a caulk gun for precise joints.

As a DIYer, you may use construction adhesive for tasks like gluing down subfloors and insulating crawl spaces or foundations. &#;It won&#;t eat the foam,&#; Silva says.

Super Glue

Super glue, also known as cyanoacrylate adhesive, is perfect for quick fixes, small projects, and preliminary steps like making temporary claims for templates. Once you apply it, it sets extremely quickly, sometimes within 30 seconds. &#;I use it on the job site. I always carry a little one in my apron all the time because this is really handy,&#; says Silva.

Epoxy

Epoxy is a strong two-part adhesive that can help you fill gaps and repair wood surfaces. You dispense equal parts of the epoxy components and mix them together with a popsicle stick to activate the adhesive. Then, apply it with the stick. Apply it within a fixed time frame as it sets quickly.

Choosing the Right Glue for Specific Materials

The appropriate adhesive for different materials can make all the difference for a project&#;s success. Here&#;s a guide to help you choose the right glue for common materials:

  • Wood: For wood-to-wood bonding, wood glue is typically the best choice. For outdoor projects, or if you&#;re bonding wood to other materials, choose polyurethane glue or construction adhesive.
  • Metal: When working with metal, epoxy or polyurethane glue often provides the best results. For smaller metal repairs, super glue may be better.
  • Plastic: Super glue works well for many plastics. However, a two-part epoxy might be more suitable for larger plastic pieces or when bonding plastic to other materials.
  • Ceramic and glass: Super glue can work for small ceramic and glass fixes. For larger pieces, choose epoxy or polyurethane glue instead.
  • Foam: When working with foam, especially for insulation purposes, construction adhesive is often the best choice. Some adhesives can dissolve foam.

Glue Safety Considerations

When working with adhesives, prioritize safety by taking these precautions:

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