Known originally through compounds such as Epsom salts (the sulfate), magnesia or magnesia alba (the oxide), and magnesite (the carbonate), the silvery white element itself does not occur free in nature. It was first isolated in 1808 by Sir Humphry Davy, who evaporated the mercury from a magnesium amalgam made by electrolyzing a mixture of moist magnesia and mercuric oxide. The name magnesium comes from Magnesia, a district of Thessaly (Greece) where the mineral magnesia alba was first found.

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Magnesium is the eighth most abundant element in Earth’s crust (about 2.5 percent) and is, after aluminum and iron, the third most plentiful structural metal. Its cosmic abundance is estimated as 9.1 × 105 atoms (on a scale where the abundance of silicon = 106 atoms). It occurs as carbonates—magnesite, MgCO3, and dolomite, CaMg(CO3)2—and in many common silicates, including talc, olivine, and most kinds of asbestos. It also is found as hydroxide (brucite), chloride (carnallite, KMgCl3∙6H2O), and sulfate (kieserite). It is distributed in minerals such as serpentine, chrysolite, and meerschaum. Seawater contains about 0.13 percent magnesium, mostly as the dissolved chloride, which imparts its characteristic bitter taste.

Magnesium is commercially produced by electrolysis of molten magnesium chloride (MgCl2), processed mainly from seawater and by the direct reduction of its compounds with suitable reducing agents—e.g., from the reaction of magnesium oxide or calcined dolomite with ferrosilicon (the Pidgeon process). (See magnesium processing.)

At one time, magnesium was used for photographic flash ribbon and powder, because in finely divided form it burns in air with an intense white light; it still finds application in explosive and pyrotechnic devices. Because of its low density (only two-thirds that of aluminum), it has found extensive use in the aerospace industry. However, because the pure metal has low structural strength, magnesium is mainly used in the form of alloys—principally with 10 percent or less of aluminum, zinc, and manganese—to improve its hardness, tensile strength, and ability to be cast, welded, and machined. Casting, rolling, extruding, and forging techniques are all employed with the alloys, and further fabrication of the resulting sheet, plate, or extrusion is carried out by normal forming, joining, and machining operations. Magnesium is the easiest structural metal to machine and has often been used when a large number of machining operations are required. Magnesium alloys have a number of applications: they are used for parts of aircraft, spacecraft, machinery, automobiles, portable tools, and household appliances.