Many jobs require drilling. There comes a time in every drillers life when a new rig has to be bought. If you are in the market for one and are looking for information that can help with making the right purchasing decision then you have landed at the right place. Read on to determine some of the essentials when it comes to choosing the right rig for your objectives.
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Let us start with the basics. So, what is a Drilling Rig? It is a type of construction equipment used to make holes in the earths surface. There are many variations of drilling rigs that vary considerably in size: they can be massive structures or light enough ones which can be moved manually by a single person.
Drilling rigs can take samples from mineral deposits and are capable of testing the physical properties of rocks, soil and groundwater as well. Additionally, they can also be used for underground installations: tunnels, shafts or pipes. Having said that, choosing the right rig doesnt really have to be a daunting task. You just have to make sure exactly what you intend to use it for and what kind of terrain it will be used on.
There are two main types of drilling rigs: autonomous crawlers and truck or trailer-mounted.
Crawlers are used when you need to move at a low speed over unlevel areas or on very loose grounds. The truck or trailer-mounter drilling rigs are comparatively cheaper than crawler drilling rigs but they are not free in terms of movement or their energy source which may come from the transport truck or an independent generator.
To avoid any injury at the workplace, be sure that the workers are geared with proper protection equipments before the commencement of any drilling operations.
When it comes to the oil and gas industries, the biggest concern surrounding this will involve fire, particularly oil companies. There will never be a shortage of flammable substances on-site at an oil rig, with explosions and spreading fires being a common threat. If you are familiar with the Piper Alpha disaster of then you would be aware that its essential that all pipes and installations throughout the rig are entirely secure and sound for the oil workers.
Rotary drilling
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Rotary drilling: This type of drilling digs a hole by grinding the rock with a tool under the effect of weight and rotation. It is mainly used in oil production. The cuttings are brought to the surface under the pressure of a drilling fluid that is injected into the drill string. Drilling fluid also helps consolidate the walls of the borehole, so it is not necessary to case it as the operation progresses.
Down-the-hole drilling (rotary percussion drilling or rotary hammer drilling): this type of drilling uses drilling rigs that drill with a rotary cutter (drill head) and hammer the bottom of the hole with a pneumatic hammer. The excavated material rises to the surface under the pressure of the compressed air used for the hammer. These drilling rigs are powerful and have high drilling rates, especially in rock. For artesian wells (wells where water naturally rises to the surface under groundwater pressure) or geothermal drilling, an air injection at the end of the drill pipe pushes the water up the borehole, allowing the operator to immediately determine the water flow encountered. This type of drilling is used for hard and cracked ground up to 4,000 meters deep. When the drilling bit is eccentric, the drilling can be done with a casing advancement system (installation of tubes by gravity) which reinforces the hole as the drilling progresses.
Top hammer drilling: this type of drilling uses drilling rigs that also operate on a percussion system, but one that remains outside the borehole. They are mainly used for small diameter drilling, for example for mineral exploration or the installation of tie rods in rock. This system is used for shallow boreholes, as there can be significant deviation due to the structure of the ground drilled through. These drilling rigs can operate in any direction however.
Auger boring: This is a type of rotary drilling using a worm screw (the auger). This type of drilling is mainly used for unconsolidated clay or sand terrain. The excavated material is directly brought to the surface by the worm screw. For deep drilling, it may be necessary to regularly raise the auger to empty it of its excavated material.
Core drilling: Core drilling is similar to rotary drilling, but it uses a crown to extract a sample, called a core, inside the tool.
Percussion drilling: consists in breaking the rock by dropping a tool, the drill bit, by gravity. This type of drilling can only be used vertically. To prevent the borehole from collapsing, it is necessary to case it as it is drilled. The cuttings are reassembled as soon as they interfere with drilling by replacing the drill bit with a flap valve bailer. The flap valve bailer is a type of tube equipped with a tilting flap in the lower part. This tilting flap allows the tube to be filled with excavated material which is then transported to the surface.
Pipe jacking: is mainly used to install horizontal pipes. The tube is pushed progressively by percussion, the excavated material being removed at the end of the drilling operation either by water injection or with an auger. This technique is used in particular to avoid transmitting vibrations to the surrounding buildings or to avoid digging a trench.
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