The first step in choosing the right paste filling machine is to determine the viscosity of the filling material. For example, some pastes have a viscosity like a serum, while others are like a scrub and do not have fluidity. Product viscosity affects the type of metering system of the filling machine, production speed, filling accuracy, and other variables in the production equation. The following are some common material viscosities, the data is for reference only
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Paste filling machines are a specialized equipment for filling containers with thick, viscous pastes and semi-liquids. These paste filler machines are designed to accurately dispense and fill containers with substances like creams, gels, sauces, pastes, and similar products. Paste is a thick, semi-liquid substance that typically has a high viscosity. It's important to note that viscosity values can vary significantly based on factors such as temperature, shear rate, and specific formulation. The following ranges provide a general idea of viscosity classifications for various food pastes.
Low Viscosity Pastes:
Thin Sauces: Viscosity in the range of 5 - 100 cP (centipoise). Examples include hot sauce and light salad dressings.
Salsas: Viscosity in the range of 50 - 500 cP. Salsas with smaller chunks tend to be on the lower end of this range.
Dips: Viscosity in the range of 100 - cP. Creamy dips like yogurt-based dips fall in this range.
Condiments: Viscosity in the range of 100 - cP. Common condiments like ketchup and mustard fit here.
Medium Viscosity Pastes:
Curry Pastes: Viscosity in the range of - cP. These pastes are thicker and more concentrated.
Pesto: Viscosity in the range of - cP. The nut and oil content contribute to this range.
Fruit Compotes: Viscosity in the range of - 10,000 cP. Cooked fruits in syrup fall within this category.
Filling Pastes: Viscosity in the range of - 10,000 cP. This can include almond paste and some fruit fillings.
High Viscosity Pastes:
Nut Butters: Viscosity in the range of 10,000 - 100,000 cP. The finely ground nuts contribute to a thick and spreadable consistency.
Chocolate Spreads: Viscosity in the range of 10,000 - 100,000 cP. Chocolate spreads are relatively thick due to the combination of chocolate and fats.
Miso Paste: Viscosity in the range of 10,000 - 100,000 cP. The fermentation process contributes to the high viscosity.
Fish Paste: Viscosity in the range of 10,000 - 100,000 cP. Fish paste used in Asian cuisines is relatively thick due to the combination of fish and other ingredients.
Matching the ingtedients and viscosity of the paste with the appropriate sauce filling machine is essential for efficient and accurate production. It ensures that the paste is dispensed smoothly into the bottles, minimizing wastage and maintaining product quality.
Paste filling machines for sale are essential equipment in various industries for accurately filling containers with thick, viscous, and semi-liquid products. These automatic paste filling machines come in various types and configurations to cater to different product viscosities, container sizes, production volumes, and specific application needs.
Paste liquid filling machines use a piston and cylinder mechanism to draw and dispense a precise volume of product into containers. The piston is driven by pneumatic or electric power. It is ideal equipment for viscous products like sauces, creams, gels, and lotions. The pneumatic liquid paste filling machine has highly accurate and repeatable fills, suitable for high-viscosity products, easy to clean and maintain. Like honey filling machine uses the piston technology.
Piston Filling Machine
Filling heads: 4-20 nozzles
Production capacity: -BPH(500ml)
Filling volume: 50ml-ml
Filling accuracy: &#;0.5%
Bottom up filling to reduce foam
Servo motor drive
Easy disassembly and cleaning
For meduim-viscosity sauce
When it comes to packaging thick and high-viscosity pastes, a rotor pump filling machine emerges as a top choice. This thick paste filling machine offers precision, efficiency, and versatility in handling products that range from creams and sauces to adhesives and sealants. The principle of operation involves a rotor turning within a stator, creating a progressive cavity. This mechanism effectively and consistently draws and dispenses a precise volume of paste with minimal variation. High viscosity paste filling machines are engineered to handle products with extremely high viscosities. Thick pastes, gels, and even products containing particulates can be efficiently filled without clogging or disruption.
Rotor pump filling machine
Filling heads: 4-12 nozzles
Production capacity: -BPH(500ml)
Filling volume: 50ml-ml
Filling accuracy: &#;1%
Stainless steel material construction
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Bottom up filling to reduce foam
Easy disassembly and cleaning
For heavy-viscosity sauce
Our automatic paste filling machine wholesale is an advanced, precision-engineered solution designed to streamline and enhance the filling process for a wide range of viscous and semi-liquid products. With state-of-the-art technology and a commitment to quality, this versatile machine ensures accurate, consistent, and efficient filling, making it the ideal choice for industries such as food, cosmetics, pharmaceuticals, and more.
Our paste filling machine for sale is designed to accommodate a wide range of products, including sauces, creams, lotions, gels, ointments, and more. It's versatile enough to meet the needs of various industries.
The paste filler machine's piston-driven filling mechanism ensures consistent and precise fills, minimizing product wastage and ensuring quality control.
We understand that each product is unique. Our liquid paste filling equipment can be customized to match the specific characteristics of your product, including container types, sizes, and filling requirements.
Built with compliance in mind, our liquid paste filling system is easy to clean and maintain, meeting the stringent hygiene standards of industries like pharmaceuticals and food.
Whether you're a startup with small batches or an established manufacturer with high-volume production, our machine can be scaled to match your throughput needs.
This liquid paste filling machine adopts PLC computer programmable control, which integrates light, machine, electricity, sensing and pneumatic execution. The automatic paste filling machine adopts piston or sanitary stainless steel rotor pump under the control of servo motor, which can achieve accurate measurement. Adjusting filling specifications and metering is just a touch on the display. The paste bottle filling machine has simple structure, convenient operation and cleaning.
Streamline your production process and reduce manual labor with our automated paste filling machine, saving time and labor costs.
Achieve consistent and accurate fills, leading to higher product quality and customer satisfaction.
Minimize product wastage, reduce maintenance expenses, and lower overall operating costs, contributing to a positive impact on your bottom line.
Meet industry-specific regulations and safety standards with a machine designed for compliance and product integrity.
Gain a competitive edge in the market by offering superior products with consistent quality and packaging.
At Pestopack, we understand that a seamless and efficient paste filling process is crucial for your production needs. That's why we offer more than just individual liquid paste filling machines. We provide complete paste filling lines tailored to your specific requirements. With Pestopack, you can experience a turnkey solution that streamlines your entire paste packaging process, from start to finish.
Our process begins with a thorough consultation to understand your unique needs, product specifications, and production goals. We work closely with you to determine the most suitable equipment, configuration, and layout for your paste filling and capping machine.
Pestopack offers a range of high-quality liquid paste filling machines designed to handle a variety of paste viscosities and container types. From piston fillers to rotor pump fillers, we ensure that you have the right equipment for your specific products.
To facilitate the smooth flow of containers through your paste filling line, we provide customizable conveyor systems. Our conveyors are designed to handle various container sizes and shapes, making your production process more efficient.
In addition to filling, our integrated paste filling lines can include capping and sealing stations to provide a complete packaging solution. We offer a variety of capping and sealing equipment to meet your needs, ensuring product integrity and security.
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For a truly comprehensive solution, Pestopack can integrate labeling and packaging machines into your liquid paste filling line. This ensures that your products are not only accurately filled but also properly labeled and packaged for distribution.
Our paste filling solution feature advanced automation and control systems, allowing for precise control of the filling process, seamless integration with other equipment, and real-time monitoring of production.
Are you interested in learning more about Liquid/Paste Packing Line? Contact us today to secure an expert consultation!