Face Mask Machines in this fight against COVID-19 have become the need of every business in the many Industries. Following is the description of how the production line and the equipment is setup:
High-speed fully automatic flat mask production line (1+2)
1 Mask production line
1.1 Introduction
The production line of face mask machines realizes the fully automated production of flat masks, mainly including coil material feeding (non-woven fabric, nose line roll), folding and pressing, nose bridge tendon feeding, mask forming, mask cutting, ear band feeding and welding, finished product Material (stacking according to the set amount) and other processes, complete the entire process from the raw material of the coil to the finished mask. The produced masks are comfortable to wear, no pressure, good filtering effect of the masks, fit the face shape of people, and can be used in medical, electronics, mining, construction and other industries.
1.2 Process
The production line consists of 3 parts, 1 forming part; 2 lanes divide part; 3 welding ear line and discharge part; briefly described as follows:
1.2.1 Forming and slitting parts section
This part completes the forming and slitting of the flat mask;
Process: Rolling up the raw material &#; Multi-layer compounding-Mechanical folding &#; Ultrasonic welding &#; Slicing-Dividing station
1.2.2 Lane devide division
After the machine completes the single-piece forming of the flat mask, it is divided into multiple stations to perform ear-hung rope welding to improve the working efficiency of the equipment
Process: Machine input mask body-tray positioning-lane division (push rod 1 is pushed to channel 1, push rod 2 is pushed to channel 2)
1.2.3 Ear-hung rope fusion part
This part is for welding the ear lanyards on both sides of the mask and outputting the finished product
Process: Distributing machine distribution-tray positioning-left and right ear rope
step positioning (simultaneous rope feeding and fixed length cutting)-left and right cylinder pressing, welding rope head-welding rope tail-output finished product (On the take-up belt according to setting number)
2 Features
3 Technical Parameters
Machine size&#;L&#;×&#;W&#;×&#;H&#;Machine weightTotal equipment weight &#;500KG Ground load KG / &#;ColourBeige and aluminum profile colorsWorking power220VC ± 5% 20HZ ground protectionRated power&#;20KW (including welding machine)Compressed air0.4&#;0.6MPa (except water, oil-free, filtration, and the flow rate of clean air after voltage stabilization is about 300L / minProduction capacity80-120pcs/minMask size175×95mm(adult&#;SS non-woven fabric (for outer layer)Width: 175mm-180mm, each roll weight &#; 15KG, maximum outer diameter of the roll: 600mm;Meltblown non-woven fabric (for filtration)Width: 175mm-180mm, each roll weight &#; 15KG, the maximum outer diameter of the roll: 600mm;SS non-woven fabric (for inner layer)Width: 195mm-200mm (20mm larger than the outer layer width), each roll weight &#;15KG, Maximum outer dia of roll: 600mm;Bridge of noseWidth: 3mm, thickness 0.8mm-1mm clinker, standard material for medical masks. weight of each roll &#; 25KG, the maximum outer diameter of the roll: 400mm;Elastic earbandSingle side 150mm × 2 sidesThe mask materials are in line with industry and national standards.
Finding a CPAP mask that fits can be quite the undertaking. Aeroflow Sleep offers 4 CPAP mask styles: full face masks, nasal masks, nasal pillow masks, and hybrid masks. Every one of these treats obstructive sleep apnea (OSA) through continuous positive airway pressure (CPAP,) but not every one may be right for you.
Today, we&#;ll go over the ins and outs of CPAP mask fitting, provide tips on how to fit your mask at home, and share some products covered up to 100% through insurance when you choose Aeroflow Sleep as your CPAP equipment supplier.
In This Article:
How Do I Find My CPAP Mask Size?
How Do I Pick The Perfect CPAP Mask?
6 CPAP Mask Fitting Tips
CPAP Mask Fitting FAQ
Sleep Well & Live Better With Aeroflow Sleep
CPAP Through Insurance:
Aeroflow Sleep is in-network with most primary insurance companies and is accreditted by Medicare and Medicaid. Complete our Qualify Through Insurance Form, and we will automatically check to see if your plan covers CPAP supplies; including a machine, mask, and accessories. ***Must have a sleep study to qualify.***
For more information, please visit Nekon.
You will also receive the care and attention every sleep apnea patient deserves; one-on-one clinical support in-home or via telehealth, a dedicated Sleep Specialist you can contact during business hours, and a user-friendly online portal with tailored replacement schedule, important updates and notifications, and educational resources.
Let us take the headache out of healthcare. Join the Aeroflow Sleep family today! It only takes 5-7 minutes to get started.
We are certain Goldilocks had sleep apnea in another life, because a common problem among OSA patients is whether their CPAP mask is too small, too big, or just right. The truth is CPAP mask sizes vary between brands and models, and the only surefire way to know if yours is perfect or not is to try it on.
If a fitting cannot be accomodated, a new, revolutionary mask fitting technology is now available through Aeroflow Sleep. Simply download the app on any smartphone, take a photo of your beautiful smile, and watch as the algorithm discovers which of the latest CPAP models fit your unique face shape the first time. It&#;s that easy!
Sizing guides are also available. Search for any CPAP mask and scroll to the bottom of its corresponding Aeroflow Sleep product page for a printable PDF or call your dedicated Sleep Specialist and ask for a paper template to be shipped with your next order.
With these tools at the ready, it&#;s time to pick the perfect CPAP mask!
Start by asking yourself these 3 questions when determining which CPAP mask is right for you:
Whether you sleep on your back, side, or stomach says a lot about the type of mask you should be wearing. OSA patients who sleep on their backs will have the least amount of difficulty adapting to a CPAP mask and can generally choose from any of the different mask styles.
Meanwhile, finding a comfortable CPAP mask for side and stomach sleepers can be challenging. In this case, try to avoid full face mask designs and opt for either a nasal mask or nasal pillow mask. Aeroflow Sleep recommends the Fisher & Paykel Evora Nasal CPAP Mask, because the tubing connects at the top of your head and pushes the air through a hollow mask frame. If you are also an active sleeper who tosses and turns at night or if you like to cuddle your bed partner, the tubing swivels, so it never gets in the way.
Sleeping with your mouth open at night is another important trait to identify when asking which CPAP mask is right for you. Nasal masks and nasal pillow masks leave the mouth free, which you may think is the best solution given that nothing is blocking your mouth. Think again! CPAP therapy is meant to treat your breathing, and air pressure can actually escape from your mouth when left exposed. Therefore, you wouldn&#;t be getting the proper CPAP therapy. A full face mask or hybrid mask is best for mouth breathers.
The ResMed AirFit F20 Full Face CPAP Mask is a popular choice among sleep apnea patients who breathe through their mouths, because it covers both the nose and mouth. If you do choose to wear a nasal mask or nasal pillow mask, you may also want to invest in a chin strap to keep the jaw closed while you sleep, and if you suffer from dry mouth, we recommend adding a humidifier to your collection of medical equipment too. Either is the ideal CPAP mask setup for mouth breathers.
Facial hair is the pride and joy of many, and there is a CPAP mask solution for having both a beard and sleep apnea&#;and it&#;s not shaving. A nasal pillow mask will do the trick, because unlike nasal masks, CPAP nasal pillows are physically inserted into the nasal passages. How to tell if CPAP nasal pillows fit is if they are cradling beneath the nose rather than over it, and it is for this reason that we recommend the ResMed Air Fit P10 Nasal Pillows CPAP Mask for patients with facial hair.
Some OSA patients will also use beard oil to try to soften their facial hair, making the mask fit more comfortably and minimizing mask leaks. Others do prefer a nasal CPAP mask that is compatible with mask liners like Remzzzs, which hold your mask in place and put a stop to skin irritations. Plus, Remzzzs are made from a special blend of naturally absorbent fibers, so you won&#;t have to worry about the age-old problem that occurs when silicone comes in contact with your face&#;perspiration.
At the end of the day, the choice is yours, and your beard shouldn&#;t get in the way much if your mask fits correctly.
One of the benefits of joining the Aeroflow Sleep Program is that we schedule an initial setup with you, in person or via telehealth. During your setup, a clinician will show you how to use your CPAP machine as well as how to wear your new mask. You don&#;t have to be fitted for a CPAP mask, but it can help to know how to adjust yours at home if this is your first time.
Here are 6 tips our clinicians share:
Doing this will also prevent nose sores and red marks. Remember, a perfect fit is only as good as its application, so be diligent and thorough.
These 3 questions are frequently asked by OSA patients who have a poorly fitting mask, so let&#;s review the answers together!
A strong indication of your CPAP mask being too tight is if you can&#;t get one finger under each strap. To loosen your CPAP mask, adjust either side of the headgear until it lays flat against your temples. Go ahead and turn your CPAP machine on, so you can feel the air blowing. Finally, tighten the mask until there are zero air leaks and do not tighten any further than that.
Take care and know the difference between when it is your mask and when it is claustrophobia. New OSA patients often feel like the mask is stifling when they first put it on. Over time, this feeling should pass. If that feeling does not pass or that feeling doesn&#;t apply to you, then you may want to consider if your CPAP mask is too small.
If you notice the mask cutting into your skin and leaving red marks in the morning, it&#;s time to call Aeroflow Sleep about swapping out your CPAP mask for a different size. Luckily, Aeroflow Sleep has a free 30-day mask swap guarantee if you are not 100% satisfied.
Recurring mask leaks and air blowing in your eyes may tell you if your CPAP mask is too big, and the same opportunity applies; Aeroflow Sleep will let you swap it for another within the first 30 days. No questions asked.
We understand that having a sleep disorder is tricky enough without navigating mask sizing, so ask your doctor or healthcare provider if a new mask is right for you. Then, reach out to Aeroflow Sleep for excellent service and a customized experience. Fill out our online qualify form below, if you've never worked with Aeroflow Sleep before. You'll soon find out we&#;re here to help!
Need Fresh CPAP Supplies?
From CPAP machines and masks to tubing and filters, Aeroflow Sleep covers your sleep apnea essentials up to 100% through insurance. Plus, you'll be paired with a dedicated Sleep Specialist, get access to our user-friendly patient portal, and receive world-class resources like our AI mask-fitting technology.
Meagan Remmes is passionate about educating new and existing sleep apnea patients on the benefits of receiving PAP supplies through insurance. With nearly a decade of writing experience, she has worked with a wide range of clients in the past; including Mission Hospital, Ingles Markets, Omni Hotels & Resorts, and Advance Auto Parts. In her free time, you may find her hanging out with her dog, hiking with her husband, or reading a good book in blissful solitude.
Information provided in blogs should not be used as a substitute for medical care or consultation.
For more Flat Mask Machineinformation, please contact us. We will provide professional answers.