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The Benefits of Using customized brewing equipment

13 May.,2024

How does brewery equipment benefit you? - YoLong Brewtech

Check nowWhat is brewery equipment?

Brewery equipment refers to the machinery and tools used in the beer-making process. From milling the grains to fermenting the wort, every stage of brewing requires specialized equipment to ensure that the end product, beer, is of high quality and taste.

Types of Brewery Equipment:

Malt Milling Equipment: This is used to crush and grind malt, preparing it for the mashing process.
Mash Tuns: These are large vessels where malted grains are soaked in water and heated to convert starches into fermentable sugars.
Lauter Tuns: Utilized for separating the liquid wort from the solid grain material after mashing.
Boil Kettles: The wort is boiled here, and hops are added for flavor and bitterness.
Fermentation Tanks: After boiling, the wort is transferred here, where yeast is added to start the fermentation process.

Table: Common Brewery Equipment and Their Functions

EquipmentFunctionMalt MillCrushing and grinding maltMash TunSoaking malted grains in waterLauter TunSeparating liquid wort from solid grainsBoil KettleBoiling wort and adding hopsFermentation TankFermenting wort with yeast

Brewery equipment varies in size and functionality. Homebrewers might use small setups, while large-scale breweries require industrial-sized machinery. Regardless of the size, all brewery equipment serves the same fundamental purpose: to produce beer. Proper maintenance of this equipment is essential for ensuring consistent beer quality and taste.

How much does brewery equipment cost?

Brewery equipment pricing varies widely based on its size, functionality, and the manufacturer. From small homebrewing setups to large-scale industrial machinery, the cost spectrum is vast. However, it’s essential to note that investing in high-quality equipment can often lead to better-tasting beer and fewer long-term maintenance costs.

Factors Influencing the Cost:

Size: A homebrewing kit will be considerably cheaper than equipment for a large-scale brewery.
Material: Brewery equipment made from high-quality stainless steel will be more expensive than those made from inferior materials.
Functionality: Advanced features, automation, and precision instruments can drive up the cost.
Brand: Established brands known for their durability and quality might price their products higher than lesser-known brands.

Table: Price Range for Different Types of Brewery Equipment

EquipmentHomebrewing Price RangeIndustrial Price RangeMalt Mill$50 – $300$2,000 – $10,000Mash Tun$100 – $500$5,000 – $50,000Lauter Tun$100 – $500$5,000 – $50,000Boil Kettle$50 – $400$3,000 – $60,000Fermentation Tank$50 – $300$4,000 – $100,000

It’s crucial to understand the total costs associated with brewery equipment. While initial acquisition costs are essential, potential buyers should also consider maintenance, replacement parts, and potential scalability if they plan to expand their brewing operations. Additionally, specific brand names, such as Blichmann, Ss BrewTech, or Speidel, can influence the pricing due to their reputation for quality and reliability.

When considering the purchase of brewery equipment, it’s also essential to account for other auxiliary costs. These might include installation fees, training for staff, and any necessary licenses or certifications for operating the equipment. By understanding the full scope of expenses, potential brewers can make informed decisions that align with their budget and brewing ambitions.

What are the types of brewery equipment?

When delving into the world of brewing, it’s imperative to understand the diverse array of equipment available. The types of equipment one requires depend on the brewing scale, the type of beer intended to produce, and the available space. Each type of brewery equipment is tailored to specific brewing processes, ensuring optimal beer quality and taste.

Types of Brewery Equipment:

Mash Systems: These consist of the mash tun and the lauter tun. They play a pivotal role in soaking and heating grains to extract fermentable sugars. Typically, these are combined in smaller brewing systems.
Fermentation Tanks: After the mashing process, the wort is sent to fermentation tanks where yeast is introduced, turning sugars into alcohol.
Brite Tanks: These are used after fermentation to clarify and carbonate the beer before it’s kegged, bottled, or canned.
Heat Exchangers: This equipment cools down the boiled wort quickly, making it ready for fermentation.
Boilers: Crucial for the boiling process, boilers are employed to heat the wort and sterilize it before fermentation.

Table: Types of Brewery Equipment and Their Price Range

EquipmentPrice RangeMash Systems$5,000 – $50,000Fermentation Tanks$4,000 – $100,000Brite Tanks$4,000 – $80,000Heat Exchangers$1,000 – $20,000Boilers$2,500 – $60,000

Brewers, whether novices or professionals, need to assess their needs, available space, and budget constraints when selecting equipment. Investing wisely can ensure consistent beer quality and a smoother brewing process.

Functions of brewery equipment.

Brewery equipment is not just about turning water and grains into beer. It’s an intricate symphony of processes, each designed to extract the best flavors, aromas, and mouthfeel from the ingredients. Every piece of equipment has a designated function in the brewing process, ensuring that the end product is nothing short of perfection.

The Key Functions of Major Brewery Equipment:

Malt Milling Equipment: This device crushes and grinds malt. Its main purpose is to extract fermentable sugars from grains. A good malt mill ensures even grinding, leading to better sugar extraction during the mashing process.
Mash and Lauter Tuns: They play dual roles. The mash tun is where grains are soaked in hot water, activating enzymes that convert starches into sugars. The lauter tun, on the other hand, separates the liquid wort from the grain husks.
Boil Kettles: Boiling the wort not only sterilizes it but also facilitates the addition of hops. This process helps in imparting the desired bitterness, flavor, and aroma to the beer.
Heat Exchangers: They are responsible for cooling down the hot wort quickly to a temperature suitable for fermentation. Rapid cooling is essential to prevent the growth of unwanted bacteria.
Fermentation Tanks: Perhaps the most crucial phase in beer production is fermentation. Here, yeast is introduced to the wort, converting sugars into alcohol and carbon dioxide. The tanks are sealed to provide an anaerobic environment for the yeast to function efficiently.

Each piece of equipment has been designed and optimized over centuries of brewing history. Their primary goal is to harness the natural processes of fermentation and flavor extraction to produce a beer that is consistent, flavorful, and refreshing.

Applications of brewery equipment.

The brewing process, though age-old, has seen remarkable advancements in technology and methodology over the years. Brewery equipment, sophisticated in design and function, caters to a broad spectrum of applications that go beyond merely producing beer.

1. Large-Scale Brewing: This is where giants like Budweiser, Heineken, and Stella Artois come into play. These mega-breweries require extensive setups, utilizing vast fermentation tanks, automated bottling lines, and intricate quality control mechanisms. Such setups are designed to produce vast quantities of beer while maintaining consistency across batches.

2. Microbreweries: They have become immensely popular over the past few decades. These breweries produce beer on a smaller scale compared to the industry giants. Their equipment is typically less automated, allowing brewers more hands-on control over the brewing process, leading to unique and innovative beer flavors.

3. Home Brewing: The realm of the enthusiast and hobbyist. Home brewing kits are compact, often fitting into a small garage or basement. These setups allow individuals to experiment with recipes, producing small batches of personalized beers.

Table: Equipment Utilized Based on Brewing Scale

Brewing ScaleTypical Equipment EmployedLarge-ScaleAutomated mash systems, large fermentation tanks, computerized quality controlMicrobreweriesManual mash systems, smaller fermentation tanks, kegging systemsHome BrewingCompact mash systems, mini fermentation tanks, bottling kits

4. Experimental Brews: Many modern breweries, both large and small, have experimental setups where they test new ingredients, brewing methods, and recipes. This endeavor often requires specialized equipment to handle unique ingredients or brewing conditions.

5. Educational Institutes: Several universities and institutes offer brewing courses. These institutions have educational brewery setups, where students learn hands-on, getting acquainted with the equipment and brewing methods.

6. Brewery Tours: Many breweries, big and small, offer tours of their facilities. This not only serves as a marketing strategy but also educates the public about the beer-making process. Such setups are designed keeping in mind visual appeal, with clear tanks, information boards, and often interactive sections where visitors can feel ingredients or even participate in minor brewing steps.

7. Research & Development: The beer industry, like any other, is continually evolving. New equipment designs, improved fermentation techniques, and ingredient research are ongoing processes. Specialized equipment is often designed for R&D purposes, testing efficiency, and quality under various conditions.

8. Specialized Brews: Certain beers, like sours or barrel-aged brews, require specialized equipment. For instance, barrel aging necessitates wooden barrels, while brewing sours might require separate fermentation tanks to prevent cross-contamination.

In the vast world of brewing, equipment serves a myriad of applications. Whether it’s producing a globally recognized beer brand, crafting a unique local brew, teaching the next generation of brewers, or pushing the boundaries of what beer can be, brewery equipment stands as the backbone of the industry.

How does brewery equipment benefit you?

Brewery equipment is the backbone of the brewing industry, whether you’re an established brewer, a microbrewery owner, or a homebrew enthusiast. The right equipment is vital not just for producing beer but also for ensuring its quality, flavor, and consistency.

1. Quality and Consistency: One of the primary benefits of brewery equipment is the quality and consistency it ensures. Specialized machinery controls factors like temperature, pressure, and fermentation time, making sure that every batch of beer meets the desired standards.

2. Efficiency: Modern brewery equipment is designed for efficiency. Automated systems minimize manual labor, streamline processes, and reduce brewing time, allowing brewers to produce more beer in less time.

3. Cost Savings: While the initial investment in brewery equipment can be substantial, the long-term benefits in terms of reduced production costs, less wastage, and higher output can lead to significant savings.

4. Scalability: Brewery equipment can be easily scaled based on production needs. Whether expanding from a homebrew setup to a microbrewery or scaling up production in an established brewery, there’s equipment available to suit every growth phase.

5. Flexibility: Today’s brewery equipment offers incredible flexibility. Brewers can easily switch between different beer styles, experiment with ingredients, and tweak recipes, all while maintaining consistent results.

6. Safety: Brewing involves handling hot liquids, pressurized systems, and chemicals. Modern brewery equipment comes with a range of safety features that protect brewers and ensure that the brewing process is safe and hazard-free.

7. Environmentally Friendly: Many modern brewing systems are designed with sustainability in mind. They consume less water and energy, have efficient waste management systems, and are built using materials that have minimal environmental impact.

How to choose brewery equipment?

Choosing brewery equipment is one of the most crucial decisions a brewer makes. The right equipment not only affects the quality of the beer but also the efficiency and profitability of the brewing operation. Here’s a comprehensive guide to making an informed choice.

1. Assess Your Needs: Before delving into the vast world of brewery equipment, it’s essential to assess your brewing needs. Are you a homebrewer looking to scale up? A craft brewery aiming for mass production? Understanding your goals helps narrow down equipment options.

2. Budget Considerations: Brewery equipment varies greatly in price. While it’s tempting to opt for the cheapest option, consider the long-term value. High-quality equipment, though pricier, can offer better performance, durability, and cost savings in the long run.

3. Space and Scalability: The physical space available plays a crucial role in equipment selection. Moreover, think about future scalability. Opt for modular systems that can be expanded easily, ensuring that as your production grows, your equipment can adapt.

Table: Factors to Consider When Choosing Brewery Equipment

FactorsConsiderationsSize & CapacitySuitable for current needs, scalable for growthMaterialStainless steel is preferred for durability & hygieneFeaturesAutomation, control systems, energy efficiencyBrand ReputationReviews, industry recommendations, track record

4. Material and Build Quality: The best brewery equipment is often made of high-quality stainless steel, known for its durability, resistance to corrosion, and ease of cleaning. The thickness of the steel, welding quality, and finish are factors to consider.

5. Features and Technology: Modern brewery equipment comes with a slew of features. Automated systems, digital controls, energy-saving mechanisms, and advanced safety features can make the brewing process more efficient and consistent.

6. Seek Recommendations and Reviews: Engage with fellow brewers, join brewing forums, and attend industry events. Peer reviews and recommendations can offer invaluable insights into the performance and reliability of equipment brands and models.

Investing in brewery equipment is a significant commitment. By carefully evaluating needs, setting a realistic budget, considering future growth, and researching available options, brewers can ensure they select equipment that serves them well for years to come.

Best 10 brewery equipment manufacturers

The brewing industry, with its rich history and global presence, is home to numerous equipment manufacturers. These companies, through innovation, quality, and service, have carved a niche for themselves. Let’s explore ten of the most renowned brewery equipment manufacturers.

1. Blichmann Engineering: Known for their high-quality homebrewing equipment, Blichmann offers a range of products that are both efficient and user-friendly.

2. Ss BrewTech: A pioneer in stainless steel homebrewing gear, Ss BrewTech’s equipment is known for its durability, aesthetics, and performance.

3. Krones AG: A global player in the beverage and liquid food industries, Krones AG offers comprehensive solutions for large-scale breweries.

4. Speidel: A German brand with over a century of history, Speidel offers tanks and equipment tailored for both homebrewers and commercial setups.

5. BrauKon: Catering to craft breweries, BrauKon is known for its innovation, precision, and high-quality brewing systems.

6. GEA Group: A global engineering company, GEA offers brewing solutions that encompass everything from raw material intake to packaging.

7. JV Northwest: A US-based manufacturer, JV Northwest provides custom stainless steel tanks and equipment, designed to meet individual brewery needs.

8. Portland Kettle Works: With a focus on craft breweries, Portland Kettle Works offers systems that are efficient, scalable, and built to last.

9. Alpha Brewing Operations: From brewhouses to fermenters and everything in between, Alpha Brewing Operations has equipment tailored for every brewing scale.

10. DME Process Systems Ltd.: A global leader, DME provides turnkey brewery solutions, ensuring optimal efficiency, quality, and reliability.

Table: Top 5 Brewery Equipment Manufacturers & Their Specialties

ManufacturerSpecialtiesBlichmann EngineeringHigh-quality homebrewing equipmentKrones AGComprehensive large-scale brewery solutionsBrauKonInnovative craft brewing systemsGEA GroupFull-spectrum brewing solutionsDME Process SystemsTurnkey solutions, from brewhouses to packaging systems

The choice of brewery equipment manufacturer plays a pivotal role in the brewing process’s success. When selecting a manufacturer, consider factors like their industry reputation, equipment quality, customer service, and after-sales support.

Where to buy brewery equipment

When diving into the brewing industry, whether as a hobby or a commercial venture, one of the primary questions that arise is where to buy brewery equipment. The market offers multiple avenues, each with its set of advantages.

1. Direct from Manufacturers: Buying directly from manufacturers ensures that you receive the original product, complete with warranties and after-sales support. This method often allows for customization based on your brewing needs.

2. Local Distributors: Local distributors or dealerships often stock popular brands of brewery equipment. The advantage here is the accessibility to physical inspections before purchase and potentially quicker delivery.

3. Online Retailers: Websites like Amazon, Alibaba, and specialized brewing portals offer a vast array of brewery equipment. Purchasing online provides the advantage of reading reviews, comparing products, and sometimes availing discounts. However, ensure that the retailer is reputable and offers adequate buyer protection.

4. Trade Shows and Exhibitions: Brewing trade shows present a fantastic opportunity to see the latest innovations, meet manufacturers, and get hands-on experience with equipment. These events also provide a platform to network and gain insights into the brewing industry.

5. Pre-owned Equipment: For those on a tight budget, pre-owned or refurbished equipment might be a viable option. Platforms like ProBrewer or local classifieds can be explored. Always inspect used equipment for wear and tear before purchase.

6. Direct Import from Abroad: With global connectivity, it’s easier than ever to import brewery equipment from international manufacturers. However, be aware of import duties, shipping costs, and potential service challenges post-purchase.

Product Advantages of Chinese brewery equipment

Chinese brewery equipment has steadily gained popularity worldwide, not just for its affordability but also for its increasing quality and innovation. Here are some reasons why brewers are turning to Chinese equipment.

1. Competitive Pricing: Chinese manufacturers often offer competitive prices due to large-scale production and lower operational costs. This pricing advantage translates to more affordable equipment for brewers.

2. Quality Improvements: Over the years, Chinese manufacturers have made significant strides in quality control. Companies like YoLong Brewtech have set industry standards, ensuring that equipment meets global benchmarks.

3. Customization Capabilities: Many Chinese manufacturers provide customization options. Whether it’s specific dimensions, features, or configurations, these manufacturers are equipped to tailor equipment based on individual needs.

4. Wide Range of Options: From small-scale homebrew setups to large commercial brewhouses, Chinese manufacturers cater to a broad spectrum of brewing needs, offering a diverse product range.

5. Innovation and R&D: Contrary to outdated notions, many Chinese manufacturers invest heavily in research and development. They incorporate the latest technologies and innovative features into their products.

6. Global Presence: Leading Chinese equipment manufacturers have established global distribution networks, ensuring timely delivery, installation, and after-sales service.

7. A Brief on YoLong Brewtech: Founded in 2004, YoLong Brewtech stands as a testament to Chinese manufacturing excellence in brewery equipment. With over 15 years in the business, their experience speaks for itself. Operating from a state-of-the-art 36,000 m2 manufacturing plant in Ningbo City Economic Development Zone, YoLong Brewtech ensures that every custom-designed project meets the client’s specifications. Catering to various beverage sectors, including beer, cold-brewed coffee, kombucha, infused teas, and wine, their commitment to quality and value is unmatched.

8. Eco-Friendly Production: Recognizing global sustainability trends, many Chinese manufacturers are focusing on eco-friendly production practices. Using recyclable materials, reducing waste, and energy-efficient production methods are some steps in this direction.

Best Chinese brewery equipment supplier

When talking about the best Chinese brewery equipment suppliers, it’s impossible not to mention YoLong Brewtech. Let’s delve into why they have become a household name in the industry.

1. Experience and Legacy: With a legacy spanning over 15 years, YoLong Brewtech has consistently delivered quality. Founded in 2004, they’ve gained invaluable experience, setting them apart from newer market entrants.

2. Comprehensive Product Range: YoLong caters to a diverse range of beverage sectors. Whether it’s beer, kombucha, or cold-brewed coffee, they have specialized equipment tailored to each domain.

3. State-of-the-Art Facility: Operating from a 36,000 m2 advanced manufacturing plant in Ningbo City Economic Development Zone, YoLong Brewtech can take on any custom project with precision. Their facility ensures that each project aligns with the customer’s exact specifications.

4. Global Outreach: Though based in China, YoLong Brewtech’s influence spans globally. They’ve established themselves as reliable suppliers to brewers worldwide, underscoring their international appeal and reliability.

5. Dedication to Quality: YoLong Brewtech’s commitment to quality is evident in every piece of equipment they manufacture. By integrating the latest technologies and adhering to international quality standards, they’ve earned the trust of brewers globally.

FAQ

For more information, please visit YME.

Q1: How does YoLong Brewtech ensure the quality of its equipment?

YoLong Brewtech has implemented rigorous quality control processes throughout its production cycle. From sourcing raw materials to the final assembly, each step is monitored and checked for adherence to international standards. Their state-of-the-art facility in Ningbo City also employs advanced machinery and technology, which aids in maintaining consistent quality.

Q2: Can YoLong Brewtech provide customized brewing equipment solutions?

Yes, YoLong Brewtech is known for its ability to offer custom-designed brewing equipment based on specific customer needs. Whether it’s unique dimensions, specific features, or unique configurations, YoLong’s team works closely with clients to ensure their requirements are met.

Q3: What is the average lead time for equipment delivery from YoLong Brewtech?

The lead time varies depending on the equipment’s complexity and customization level. On average, lead times can range from a few weeks for standard equipment to several months for large, customized setups. It’s always best to consult directly with YoLong for specific lead time details.

Q4: Does YoLong Brewtech offer after-sales support and service?

Absolutely. YoLong Brewtech prides itself on providing comprehensive after-sales support. This includes installation assistance, operational training, maintenance guidance, and prompt response to any queries or issues.

Q5: How does Chinese brewery equipment, like that from YoLong Brewtech, compare in price with European or American counterparts?

Chinese brewery equipment, including that from YoLong Brewtech, often offers a competitive pricing advantage due to factors like large-scale production and lower operational costs in China. While the price might be lower, it doesn’t necessarily mean a compromise on quality, especially from reputed manufacturers like YoLong.

Q6: Are there any eco-friendly or sustainable practices incorporated in YoLong Brewtech’s manufacturing process?

Yes, in line with global sustainability trends, YoLong Brewtech has taken measures to ensure eco-friendly production practices. This includes utilizing recyclable materials, focusing on waste reduction, and implementing energy-efficient methods in their production processes.

Q7: How does YoLong Brewtech stay updated with the latest brewing technologies and trends?

YoLong Brewtech invests significantly in research and development. By staying connected with global brewing communities, attending international trade shows, and collaborating with experts in the field, they ensure that they are always abreast of the latest trends and technologies in the brewing industry.

Know More Brewing equipment

customized beer brewing equipment

Homebrewing beer has experienced a surge in popularity in recent years. While beginner homebrewers often start with basic equipment kits, more advanced brewers look to customize their systems to match their specific needs and brewing goals.

Customizing a brewhouse setup allows meticulous control over each phase of the beer production process. Carefully chosen vessels, valves, sensors and control systems enable brewers to fine-tune recipes and achieve consistency between batches. Commercial microbreweries also benefit from tailored equipment that streamlines operations at their production scale.

This guide will explore the key considerations and components involved in designing and building customized professional-grade brewing equipment.

A brewhouse setup includes the equipment used for mashing, lautering, boiling, fermenting, conditioning, filtering and packaging beer. While off-the-shelf systems are available, many serious brewers opt to customize their equipment.

Benefits of customized systems:

Fine-tuned for specific production goals and batch sizes
Optimized material choices, dimensions and configurations
Flexibility to accommodate special processes and ingredients
Advanced automation and process control capabilities
Efficient workflows and space utilization
Cost savings versus pre-made turnkey systems
Unique aesthetics and branding

Customization does require significant planning, expertise and upfront costs. Key factors when designing a customized brewhouse include:

Brewing Volume and Floor Space

The batch size and annual production volume will determine the capacity requirements for vessels, storage tanks and packaging lines. The physical footprint should allow efficient workflows.

Power and Utilities

Electrical, water, steam and wastewater needs must be estimated for all equipment. Cooling systems may also be required.

Material Selection

Vessels and pipes must be constructed from food-grade and corrosion-resistant materials able to withstand high temperatures and pressure. Stainless steel is commonly used.

Automation Level

Consider the degree of manual versus automated control over material handling, temperature, valves, pumps and sensors.

Budget

Equipment costs, shipping, installation and customization services must align with budget constraints.

Aesthetics

Match brewhouse aesthetics and finishes to brand image and facility decor.

Careful planning and expert advice ensures a customized brewhouse that maximizes quality, efficiency and value over the long term.

Customized Brewhouse Equipment Guide

The main components and options for customizing a brewhouse setup are outlined below:

Mashing and Lautering

Equipment Key Features Mash tun Custom size and shape, single vs dual vessel design, material (stainless, copper), insulation, automated temperature control, automated rakes Lauter tun Custom dimensions, false bottom design, sparge arms, wort grant design, level sensors, automated valve control Mash filter Filter plate size and material, fully automated operation, front-to-back vs upflow configuration Pumps Custom flow rates, self-priming vs standard, impeller material, worm gear for high viscosity Piping Diameter, valves, sensors and insulation tailored to process

Wort Boiling and Cooling

Equipment Key Features Brew kettle Custom dimensions, direct vs indirect heat, automation of boiling, stirring and cooling steps Heat exchanger Type (plate, shell and tube), materials (stainless, copper), multiple units for multi-stage cooling Cooling jacket Custom jacket design for brew kettle walls, glycol chilling system Steam boiler Output matched to vessel sizes and boil rates, fuel type (gas, wood, electric) Flue gas condenser Heat recovery for pre-heating water, fully automated

Fermentation and Conditioning

Equipment Key Features Fermentation tanks Custom size, shape, number based on batch size and annual production, cooling jackets, temperature control, stainless vs oak Brite tanks Custom size and number, glycol chilling jackets, pressure capability if carbonating, level sensors Yeast propagation Custom stainless tanks, fermenter turned propagator, temperature control, yeast handling system Racking and transfers Custom sanitary pipe diameters, automated valves and pumps, flow meters

Filtration and Packaging

Equipment Key Features Filters Custom micron ratings, plates and housing material, fully automated operation Carbonation Inline or pre-tank, stone/diffuser vs surface diffusion Bottling/canning lines Custom throughput, bottle/can sizes, fill levels, labeling, 4/6/12 pack configurations Kegging Washer, filler and sealer matched to keg sizes and volumes Bundlers and palletizers Automated systems sized for packaging line and warehouse logistics

Monitoring and Control Systems

Subsystem Options Sensors Customized temperature, pressure, flow and level sensors PLC units Automated recipe control, batch tracking, CIP routines HMI interfaces User-friendly brewhouse control screens and settings Data logging Custom data storage and analytics reporting Alerts and notifications Text or app-based alerts for out-of-spec conditions

Utilities and Infrastructure

Utility Customization Hot liquor tank Sized to support mash and sparge water needs Glycol system Sized for fermenter and brite tank cooling loads CO2 system Match tank size, pressure and purity for carbonation method Steam system Boiler, piping, valves, and insulation sized for vessels Grain handling Conveyors, mills, storage bins and silos designed for recipe needs Clean-in-place Automated CIP balls, spray balls, pumps and chemical dosing Wastewater Sloped floors, collection system, pumps and treatment sized for volumes Electrical Panel, cables and outlets rated for all equipment loads

Careful selection of each brewhouse component based on brewing goals enables maximum quality and consistency between batches.

Applications of customized beer brewing equipment

Customized brewing equipment enables excellent control over processes for:

Craft breweries – Unique recipes, seasonal offerings, specialty ingredients
**Production breweries **- Consistent flagship and year-round beers at scale
Taproom microbreweries – Small batches for on-premise consumption
Alternate fermentables – Wine, cider, mead, kombucha, tea-based brews
Research and development – Pilot batches, experimental techniques
Beverage programs – Breweries at restaurants, hotels, campus dining halls
Contract brewing – Equipment rented out for use by various clients

With the right expertise, customized equipment can be designed to handle the specific needs of any brewing operation.

Custom Brewhouse Design Specifications

Key parameters and standards to consider when engineering a customized brewhouse setup:

Vessels and Tanks

Volume – match batch and production size
Height to diameter ratio – optimize for workflow
Material – stainless steel grade and finish
Wall thickness – structural integrity
Insulation – reduce heat loss
Sight glasses – shape, size, location
Smooth interior – reduce accumulation
Slope – facilitate drainage
Valves – types, sizes, placement
Tri-clover connections – international standard
Level sensors – types, redundancy

Piping and Pumps

Pipe types – stainless, PVC, food-grade plastic
Pipe diameter – optimize flow
Valves – manual, actuated, sanitary
Sensors – pressure, temperature, flowmeters
Pipe slopes – facilitate drainage
Pump types – centrifugal, positive displacement
Pump controls – VFD, pressure regulating

Controls and Automation

PLC models – features, I/O, redundancy
SCADA software – optimize interface
Actuators – pneumatic, electric
Sensors – accuracy, precision, redundancy
Motors – efficiency, access, wiring
-Operator interface – intuitive controls
Reporting – data logging, batch records
Communication bus – fieldbus, ethernet

Electrical and Utilities

Power – voltage, phases, amps per circuit
Panel – size, materials, redundancy
Wiring – gauge size, separation, color coding
Lighting – fixtures, switches, placement
Ventilation – directional air flow, HEPA filters
Water – inlet types, backflow prevention
Steam – boiler type, pipes, insulation, traps
Glycol – chiller sizing, heat exchanger selection
CO2 – tank size, purity, distribution

Following relevant codes and standards ensures the brewhouse will perform safely, efficiently and reliably long term.

customized beer brewing equipment Suppliers and Pricing

Many equipment manufacturers specialize in fully customized brewhouse design, fabrication and installation. Typical suppliers include:

Brewhouse Suppliers

Company Location Pricing JV Northwest Canby, Oregon, USA $$ to $$$ Craftwerk Brewing Systems Calgary, Canada $$ to $$$ Premier Stainless Systems Escondido, California, USA $$$ Malt Handling Buffalo, New York, USA $ to $$ Rolec Prozess & Brautechnik Panschwitz-Kuckau, Germany $$$$ Canadian Brewing Equipment Surrey, Canada $ to $$$

Pricing Legend

$ = Under $50,000
$$ = $50,000 to $150,000
$$$ = $150,000 to $500,000
$$$$ = Over $500,000

Pricing varies widely depending on degree of customization, batch size, materials and automation. Get quotes from multiple vendors once system parameters are defined.

Installation and Operation of customized beer brewing equipment

Installing and operating a customized brewhouse system requires planning and training:

Work with equipment supplier to plan delivery, unloading, space requirements, utility connections and installation sequence.
Obtain necessary permits and pass inspections by relevant authorities before starting operation.
Clean and sanitize entire system thoroughly prior to first use.
Train staff thoroughly on operating procedures for all equipment components.
Follow manufacturer instructions for use of any automated systems and specialty equipment pieces.
Develop detailed standard operating procedures and recipes optimized for the new equipment.
Monitor initial batches closely to identify any tweaks needed to balance yield, quality and taste.
Implement a preventative maintenance schedule and routine calibration of sensors and instruments.
Document any issues during equipment warranties and work with suppliers as needed.

Taking the time to properly install and learn customized equipment results in years of optimized performance and great beer.

Maintenance of customized beer brewing equipment

To sustain optimal performance, customized brewing equipment requires ongoing maintenance:

Daily/Weekly

Visual inspections of vessels, pipes, valves, pumps and sensors
Check for leaks, clogs, unusual wear or corrosion
Test operation of valves and pumps
Confirm gauges and sensors are reading accurately
Inspect gaskets and seals during cleaning
Lubricate parts like pumps as needed

Monthly

Inspect fasteners and sockets for tightness
Confirm proper sensor, actuator and relay operation
Test emergency stop functionality
Check calibration of sensors and measurement devices
Validate control sequences and settings
Review logged data for any out of range trends

Yearly

Thorough deep cleaning and passivation of all stainless steel
Full calibration check and adjustment of instruments
Update control system software and security
Pressure test vessels, piping and connections
Hull cleaning of steam boilers and kettles
Check shaft alignment on pumps and motors
Comprehensive inspection by service technician

Following prescribed maintenance schedules optimizes uptime and extends the usable life of the equipment.

Choosing a customized beer brewing equipment Supplier

Several criteria to consider when selecting a supplier of customized beer brewing equipment:

Experience

Years of experience designing and building brewhouse systems
Reference installations of similar size and complexity
Proven reputation in the craft brewing industry

Offerings

Provide complete brewhouse packages or à la carte components
Flexibility to accommodate special requests and budgets
Wide selection of equipment brands and options to choose from

Services

Handle design, fabrication, delivery, installation and training
Available for ongoing technical support after installation
Offer extended warranty and maintenance contracts

Quality

Use high-grade stainless steel and components
Robust quality control procedures
International manufacturing standards certification

Value

Competitive pricing for different batches and features
Customizable options provide cost-effective flexibility
Energy efficiency taken into account during design

Finding the right partner ensures a brewhouse optimized for a brewery’s unique needs and long-term success.

Pros and Cons of customized beer brewing equipment

Pros

Fine-tuned for specific production goals
Flexibility for special processes and recipes
Advanced automation capabilities
Efficient workflows and space usage
Cost savings versus pre-made systems
Unique aesthetics and branding
Pride of a custom-crafted brewhouse

Cons

Requires significant upfront planning
Higher upfront capital costs
Relies heavily on supplier expertise
May need tweaks after installation
Lead times can be lengthy
Less standardized for troubleshooting
Resale value harder to predict

For many brewers, the benefits of customization outweigh the extra effort and costs required.

Conclusion

Customizing beer brewing equipment enables meticulous control over each production phase and ingredient. With careful planning and selection of components, brewers can engineer brewhouses fine-tuned to their specific recipes, batches and brewing philosophies. Finding an experienced equipment partner simplifies the process of achieving unique and efficient brewhouse designs. The ability to customize every vessel, valve, pump, and control system results in years of optimized brewhouse performance and exceptional beer.

FAQ

What are the main benefits of customized brewing equipment?

The main benefits are optimizing the system for your specific production goals, batch sizes, space constraints, and brewing processes. This customization provides more precise control and efficiency versus an off-the-shelf brewhouse.

What factors should you consider when designing a custom system?

Key factors are brewing volume, floor space, power utilities, automation level, materials, budget constraints, aesthetics, and flexibility to accommodate future growth or changes.

What are the core brewhouse vessels that can be customized?

The mash tun, lauter tun, brew kettle, fermenters, brite tanks, and hot liquor tank are all commonly customized to match specific needs. Piping, pumps, automation, and utilities can also be tailored.

What standards apply to commercial brewhouse design?

Brewhouses must meet food safety standards for materials and construction. Electrical, plumbing, ventilation, and wastewater codes also apply. Many suppliers adhere to ASME or ISO quality standards.

How much does a 10 barrel customized brewhouse cost?

A fully customized 10 barrel brewhouse typically ranges from $150,000 to $500,000 depending on materials, automation, and accessories chosen. Quotes from multiple vendors is recommended.

What maintenance is required on customized equipment?

Daily inspections, weekly operation tests, monthly calibrations and sensor validations, and yearly deep cleaning and preventative maintenance are best practices.

How can you evaluate and select a good brewhouse equipment supplier?

Look for years of proven experience, recommendations, flexible and inclusive offerings, quality manufacturing and materials, services like delivery and installation, and competitive pricing.

What are the downsides to a customized brewhouse?

The main limitations are higher upfront costs, longer lead times, reliance on the supplier’s expertise, and difficulty predicting resale value. Ongoing tweaks may be needed as well.

What types of breweries benefit most from custom-built systems?

Craft breweries desiring unique recipes and specialty brewing processes benefit greatly from customization. Highly automated custom brewhouses also suit large production breweries.

Know More Brewing equipment

How does brewery equipment benefit you? - YoLong Brewtech

What is brewery equipment?

Types of Brewery Equipment:

Malt Milling Equipment: This is used to crush and grind malt, preparing it for the mashing process.
Mash Tuns: These are large vessels where malted grains are soaked in water and heated to convert starches into fermentable sugars.
Lauter Tuns: Utilized for separating the liquid wort from the solid grain material after mashing.
Boil Kettles: The wort is boiled here, and hops are added for flavor and bitterness.
Fermentation Tanks: After boiling, the wort is transferred here, where yeast is added to start the fermentation process.

Table: Common Brewery Equipment and Their Functions

How much does brewery equipment cost?

Factors Influencing the Cost:

Size: A homebrewing kit will be considerably cheaper than equipment for a large-scale brewery.
Material: Brewery equipment made from high-quality stainless steel will be more expensive than those made from inferior materials.
Functionality: Advanced features, automation, and precision instruments can drive up the cost.
Brand: Established brands known for their durability and quality might price their products higher than lesser-known brands.

Table: Price Range for Different Types of Brewery Equipment

What are the types of brewery equipment?

Types of Brewery Equipment:

Mash Systems: These consist of the mash tun and the lauter tun. They play a pivotal role in soaking and heating grains to extract fermentable sugars. Typically, these are combined in smaller brewing systems.
Fermentation Tanks: After the mashing process, the wort is sent to fermentation tanks where yeast is introduced, turning sugars into alcohol.
Brite Tanks: These are used after fermentation to clarify and carbonate the beer before it’s kegged, bottled, or canned.
Heat Exchangers: This equipment cools down the boiled wort quickly, making it ready for fermentation.
Boilers: Crucial for the boiling process, boilers are employed to heat the wort and sterilize it before fermentation.

Table: Types of Brewery Equipment and Their Price Range

EquipmentPrice RangeMash Systems$5,000 – $50,000Fermentation Tanks$4,000 – $100,000Brite Tanks$4,000 – $80,000Heat Exchangers$1,000 – $20,000Boilers$2,500 – $60,000

Functions of brewery equipment.

The Key Functions of Major Brewery Equipment:

Malt Milling Equipment: This device crushes and grinds malt. Its main purpose is to extract fermentable sugars from grains. A good malt mill ensures even grinding, leading to better sugar extraction during the mashing process.
Mash and Lauter Tuns: They play dual roles. The mash tun is where grains are soaked in hot water, activating enzymes that convert starches into sugars. The lauter tun, on the other hand, separates the liquid wort from the grain husks.
Boil Kettles: Boiling the wort not only sterilizes it but also facilitates the addition of hops. This process helps in imparting the desired bitterness, flavor, and aroma to the beer.
Heat Exchangers: They are responsible for cooling down the hot wort quickly to a temperature suitable for fermentation. Rapid cooling is essential to prevent the growth of unwanted bacteria.
Fermentation Tanks: Perhaps the most crucial phase in beer production is fermentation. Here, yeast is introduced to the wort, converting sugars into alcohol and carbon dioxide. The tanks are sealed to provide an anaerobic environment for the yeast to function efficiently.