CUSTOM SHOES: FURTHER CONSIDERATIONS

04 Nov.,2024

 

CUSTOM SHOES: FURTHER CONSIDERATIONS

When ordering custom shoes, enhancements can be requested to meet the requirements of patients with unique needs.

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The implementation of the Therapeutic Shoe Bill (TSB) in opened up a marketing opportunity for extra-depth shoe manufacturers to provide non-custom shoe solutions for many patients. Shoes with multiple removable inlays, expandable uppers, and generous last designs make it far easier to properly fit and protect the &#;at-risk&#; foot. However, not all patients can be accommodated with an off-the-shelf product, so there is still a need for O&P professionals to provide well-fabricated, custom therapeutic shoes.

Many of the custom-molded shoes prescribed and fitted today are suited to particular populations. The typical presentation of a custom-shoe wearer includes some form of deformity due to edema, amputation, Charcot breakdown, or some combination of the three. Often, neuropathy is present, and with it the danger of skin breakdown and ulceration. A significant number of these patients have diabetes as a contributing factor, and many are geriatric.

These patients frequently require unique features and designs to ensure that the custom shoes provide further benefits and full protection. In addition, some custom-shoe wearers do not fit the presentations outlined above. Traumatic amputees, post-polio patients, AFO wearers, and pediatric cases each bring specific requirements. To address some of these needs, enhancements can be requested when ordering custom shoes.

Safety Toe Box

One question that I am frequently asked is, &#;Can you make a pair of custom-molded shoes with a safety toe box?&#;

Today, Occupational Safety and Health Administration (OSHA) regulations or specific workplace requirements may stipulate that workers must wear protective shoes. The adoption of these rules, along with the prevalence of diabetes and other debilitating foot conditions, sometimes results in a practitioner seeking a custom-molded shoe with a safety toe box.

Thermoplastic safety toe box over leather lining on modified shoe last.

The standard safety toe box is made from steel. Steel toe boxes can be bought separately in regular sizes and added over the last of any custom shoe. However, patients who require custom-molded shoes usually have irregularly shaped feet. Although steel toes can be worked (i.e. hammered) to shape and fit, I am reluctant to use them for molded shoes because many patients who need them have some neuropathy. An ill-fitting steel toe box would quickly ulcerate a hammered digit or a prominent bunion.

In order to get a closer fit, I prefer to use a firm thermoplastic. The plaster shoe lasts can be shaped appropriately for the patient&#;s feet, and then a heated plastic, such as 4mm Subortholen® or Co-poly, can be precisely vacuum-formed for it. Once cooled, the proximal edges can be feathered to eliminate any rough junctions.

Custom-formed thermoplastic toe boxes will hold up to a lot of abuse and ensure a more intimate fit. We have used them for all kinds of industrial workers as well as for farmers and hunters. A well-constructed thermoplastic toe box will fully protect the foot from external hazards and the shoe&#;s interior.

Sole Stiffeners

There are several indications for sole stiffeners in a shoe. We recommend steel shanks any time the patient has a transmetatarsal or more proximal amputation. The stiffener prevents extreme dorsiflexion of the added filler block into the distal foot during toe-off, when the shoe midsole flexes. Usually toe fillers for single or lesser digits do not require a shank.

Spring steel sole stiffener.

Patients with callusing or delicate healing tissue on the plantar forefoot may also benefit from stiffeners. A rigid-soled shoe will not bend and therefore will reduce peak pressure in the forefoot region during third rocker.

Met-head fractures, hallux limitus, or turf toe often require restricted range of motion at the met heads. The insertion of a carbon footplate under a shoe&#;s insole will limit flexion. This is a good alternative to cementing a permanent steel shank into the shoe&#;s midsole because the plate is transferable between shoes, and because it&#;s removable when the condition heals. The thin plates are low bulk and lightweight and can be used in conjunction with custom foot orthotics when necessary. They also have a beneficial energy-return component when the plate springs back into shape at toe-off.

Rocker soles should always be requested when any form of stiffener is employed, otherwise natural gait may be impeded. We find that a chukka-boot height works best, as a stiffened sole lends itself to heel slippage in a low-top. Similarly, stiff-soled shoes can generate the feeling of sliding inside the shoe, so a secure lace closure is preferred to Velcro®.

Insole Materials

Given that the majority of custom-shoe wearers have diabetes, the industry-standard insoles are often constructed from Plastazote®. Plastazote&#;s chemical properties are described as a closed-cell, cross-linked polyethylene foam-which is a fancy way of saying that it will permanently deform when repetitive pressure is applied. This is an excellent attribute when dealing with sensitive and delicate feet. Plastazote comes in a variety of durometers and thicknesses. As the patient walks on the insole, a softer Plastazote top layer will quickly mold and compress at the high-pressure points. This automatically relieves areas of potential irritation. In addition, Plastazote is a relatively low-friction material, which reduces shear and the potential for additional skin breakdown.

Insoles provided under the Medicare TSB program, whether for custom or off-the-shelf shoes, must be (1) multi-density, (2) heat moldable, and (3) have a base layer that meets minimum standards for thickness and durometer. (Author&#;s note: For a fuller outline of the TSB requirements and billing guidelines, visit www.cms.hhs.gov/home/medicare.asp) All fabricators of insoles for the program must also have Pricing Data Analysis and Coding Contractor (PDAC, formerly SADMERC) approval before you can bill either the A- or A- codes. The Product Classification List of approved fabricators can be found at www.dmepdac.com

The primary advantage of Plastazote is its ability to deform; this is also its chief weakness. Some patients do not need the protection, and others will wear out the material very quickly. Patients who are heavier (more than 200 lb.), very active, or non-diabetic will require firmer and more durable insoles. Other EVA foams and cork come in a range of densities and are great alternatives to work with. All of these materials are thermoformable and relatively lightweight, yet they hold their shape and provide good support and control if necessary. Internal heel lifts are often fabricated using cork or EVA. Similarly, you can request hard-wearing top covers such as cloud, leather, or Spenco® for custom insoles.

Chukka boot with pull loops, shown in red for emphasis, and grommet.

Closures/Straps

Some patients have difficulty donning their own shoes. This may be due to factors such as poor manual dexterity or obesity. You can request that pull-loops be sewn onto the ends of Velcro straps, tongues, and the backstrap of any shoe. Brass grommets on the ends of straps can be helpful for patients who use button hooks. Like those with surgical openings, these shoes may look more &#;orthopedic,&#; but often a caregiver who assists in dressing the patient will be delighted with the enhancement. To prevent the tongue sliding during gait, the lab can tack-stitch one side of the tongue to the upper to hold it in place. This somewhat restricts the throat opening of the shoe and should not be done if the patient wears an AFO. Alternately, the laces or Velcro can be slid through a small piece of leather sewn onto the tongue to prevent the tongue from slipping.

Best Custom Work Boots - Custom Safety Boots Buying ...

Work boots are important pieces of safety gear for many professionals, from construction workers to chefs. It&#;s important that your work boots fit well and are comfortable, so you can focus on the task at hand.

That&#;s why custom work boots are a popular choice for many professionals and industrial workers. Custom work boots allow you to select the style, color, and materials that best suit your needs.

You can also choose the specific features you need in a work boot, such as steel toes or waterproofing. Since custom work boots are made just for you, they fit perfectly and are extremely comfortable. You&#;ll never have to worry about blisters or sore feet when you&#;re wearing your new custom work boots.

Benefits of Custom Work Boots

Custom work boots offer many benefits, including:

Stability and Support

With custom work boots, you&#;ll benefit from the added stability and support that only the best footwear can provide. You can also choose to add steel or composite toe caps for extra protection.

Durability

Custom work boots are made from the highest quality materials, so they&#;re incredibly durable. You can wear them all day long without having to worry about them falling apart.

Waterproofing and Insulation

If you work in a cold or wet environment, you&#;ll appreciate the waterproofing and insulation features that custom work boots offer. You&#;ll stay warm and dry no matter what the weather is like.

Style and Comfort

When you choose custom work boots, you can select the style and color that you like best. You&#;ll also enjoy the added comfort that comes with customized footwear.

CSA and NON-CSA Standards

In the US, two types of custom boots are available for professionals: CSA-approved work boots and non-CSA-approved custom shoes. Non-CSA Approved Custom Shoes include a wide range of boots worn by professionals, from logger to firefighter to police officer. These boots have been made at shops across America for more than a hundred years.

CSA Approved Work boots are manufactured in compliance with the current edition of ANSI Z41- for protective footwear and Z41-, the standard for protective footwear used by police officers (can also be used by firefighters).

They may also include steel toes, puncture-resistant soles, electrical hazard protection, and other features depending on their job requirements.

Why Custom Made Work Boots Important on the Job

Work boots and work shoes are an important part of any industry or profession. Many professionals rely on work boots for protection, safety, and comfort.

Unfortunately, many people do not realize the importance of proper work boots until they&#;ve suffered an injury at work. Safety footwear is an important part of personal protective equipment (PPE) and should be worn on the job whenever possible.

Work boots offer a wide variety of features that can benefit professionals in many different industries. When choosing work boots, it&#;s important to select boots that meet the specific safety standards for your profession.

Benefits of Work Boots & Safety Shoes

  • protects users from any object that may fall on the feet, such as nails or screws
  • prevents electrical shocks
  • protects from chemical spills and other contaminants
  • safe for use in hazardous work environments

Many professions require specialized safety shoes or boots to protect the user from specific hazards. For example, construction workers need boots with a steel toe cap to protect their feet from falling objects, while firefighters need boots with a flame-resistant outer shell.

How to Choose The Right Work Boots

If you are considering custom work boots, it is important to select a style that meets the safety standards for your profession. You should also consider the climate where you will be wearing them, as well as the type of work you will

be doing. It is important to try on boots before you buy them, as not all styles fit all feet. Make sure that the boots are comfortable and allow for ample movement. You should also test the boots in wet or icy conditions to make sure they will provide the protection you need.

Work boots feature that you need to consider:

  • steel-toe protection
  • puncture-resistant soles
  • chemical-resistant protection
  • waterproofing and insulation
  • climate protection
  • comfort features
  • style and color

Best Custom Boot Makers

Today, the global market for work boots is estimated to be in excess of $25 billion. While there are many different brands and styles of work boots available, not all of them meet the safety standards for professionals. If you are looking for a quality pair of custom work boots, you should consider one of the following manufacturers:

  • Red Wing Shoes
  • Wolverine Boots
  • Caterpillar Boots
  • Irish Setter Boots
  • Thorogood Boots
  • Tingley Rubber Boots

Wolverine Work Boots

Wolverine is a Canadian company that specializes in top-quality safety boots for professionals, as well as work gloves and other personal protective equipment. They have been gaining popularity with those who work outdoors, as their boots are designed to provide warmth and comfort in cold, wet conditions.

They also have an extensive line of waterproof safety boots for outdoor workers. Customers may design their own customized Wolverine Original Mile Boot pattern from the start, choosing from high-quality upper materials like Horween leather and Charles F. Stead suede in a variety of colors, as well as the outsole, eyelets, laces, stitching colors, and monogram.

Handcrafted at Wolverine&#;s Big Rapids, Michigan, factory, custom boots start at $400. Options for custom boots include men&#;s and women&#;s sizes, as well as each of the following components:

  • Material for the quarter, vamp, heel, tongue, footbed, and hangtag (13 options)
  • Outsole (3 options)
  • Eyelets (6 options)
  • Laces (7 options)
  • Upper stitch color (3 options)
  • Welt stitch color (4 options)
  • Monogram etched on the heel, tongue, or hangtag

Wolverine Official Website: https://www.wolverine.com/US/en/home

Wolverine Custom Work Shop: https://www.wolverine.com/US/en/blog?url=%2F/wolverine_us/wolverine-custom-workshop/




Red Wing Custom Shoes

Red Wing Shoes has been producing work boots for over a century, with styles to suit individuals who are working in any number of professions. Their boots are made to last longer, ensuring that your investment will protect your feet for years to come.

With competitive price and timely delivery, Jianlida sincerely hope to be your supplier and partner.

Red Wing Shoes&#; Heritage fit guides customers through selection processes to get their proper work boot fit. You can also design your own Red Wing work boots, choosing the color, leathers, hardware, footbed, and soles you want.

Red Wing shoe specialist ensures you get customized solutions and a perfect fit.

Red Wing Shoes Homepage: https://www.redwingshoes.com/

Red Wing Shoes Heritage Fit: https://www.redwingshoes.com/marketing/fit.html




Irish Setter Work Boots

Irish Setter is a subsidiary of Red Wing Shoes, and they produce some of the most durable work boots on the market. Their boots are built for those who spend long hours on their feet, with features that provide extra comfort and support. Irish Setter work boots are available in a variety of safety-rated footwear options, including composite toe, soft toe, and steel toe models.

They also have specialty boots designed for the toughest conditions, such as their Hunt boots with a selection of features including:

  • Waterproof
  • Insulated
  • Rubber
  • Snake Guard

Irish Setter Website: https://www.irishsetterboots.com/

Irish Setter Work Boots: https://www.irishsetterboots.com/work-boots/




Thorogood Custom Boots

Thorogood Boots is an American footwear manufacturer that specializes in work boots, casual shoes, and more. Their customization process allows users to select their favorite features for optimum comfort.

Thorogood Boots offers a variety of safety toe, waterproof, and slip-resistant boots for both men and women. You can also choose your favorite color combination and materials to get the perfect look and feel for your boots.

Thorogood Work Boots and Other Products Include:

  • Work Boots
  • Military
  • Fire
  • U.S. Made
  • WaterProof
  • Insulated
  • High Boots and more

Thorogood USA Website: https://www.thorogoodusa.com/

Thorogood Work Boots: https://www.thorogoodusa.com/work-boots/




Tingley Rubber Boots

Tingley Rubber Boots manufactures rubber safety boots of all types, including waterproof styles that are ideal for the outdoors or wet conditions. They are suitable for a range of professions, including law enforcement and firefighting.

Tingley Rubber boots and safety footwear are compliant with a number of standards including ASTM D, ASTM F, ASTM F489, and more.

Their line of footwear includes:

  • Safety Toe
  • Hazmat
  • Metatarsal
  • Ice Traction
  • Lawn & Garden
  • and more

Tingley Rubber Homepage: https://www.tingleyrubber.com/

Tingley Rubber Footwear: https://www.tingleyrubber.com/pages/shop-footwear




Caterpillar Custom Boots

Caterpillar is one of the most popular providers of work boots for professionals, and their products are known for their durability. Caterpillar also produces casual, comfortable footwear that can be worn for extended periods.

Caterpillar offers a variety of safety toe, waterproof, and slip-resistant boots for both men and women. You can also choose your favorite color combination and materials to get the perfect look and feel for your boots.

Caterpillar Footwear includes:

  • Boots
  • Shoes
  • Safety Toe
  • Pull-Ons
  • Waterproof

Caterpillar footwear sizes range from 3 to 16. Price range from $100 to more than $200.

CAT Footwear Website: https://www.catfootwear.com/US/en/home

Men&#;s Footwear: https://www.catfootwear.com/US/en/mens-footwear-view-all/



Conclusion

No matter what type of work you do, there are custom boots available that can protect your feet from common hazards. Take the time to research different brands and styles before making your selection to ensure that you are purchasing the right pair of boots for your needs.

AIMBOO is one of today&#;s growing manufacturers of safety footwear. We cater to custom work boot projects of all types. Our work boot customization process allows users to select their favorite features for optimum comfort.

We allow you to choose your favorite color combination and materials to get the perfect look and feel for your boots. If you need any help with your custom work boots or have any questions, please contact us.

Frequently Asked Questions(FAQs) About Custom Work Boots


What do custom work boots mean?


Custom work boots are footwear made specifically for the wearer to improve comfort, support, and safety. Orders are taken by professionals with experience in the field to ensure that the boots meet your specific needs.


What are some benefits of custom work boots?


You can specifically choose the color and materials of your boots to get the perfect look and feel. Your boots will also be made specifically for you, so there is no break-in period. You&#;ll also have the added benefit of safety features that are built-in to the boots.


What type of work boots are available?


Alongside our custom work boots solution, we carry a comprehensive line of safety footwear that includes steel toe work boots, TPU sole shoes, slip-resistant work boots, security guard shoes, and more.


How can I choose my perfect work boots?


Use our custom work boot builder tool to create your dream footwear. Free shipping and returns ensure that you can try your work boots on for size before making a final decision.


Where can we contact AIMBOO?


You can contact us through our website or by calling our customer service line. We would be happy to assist you in any way that we can.

For more Custom Safety Shoesinformation, please contact us. We will provide professional answers.