As a car enthusiast, there have likely been countless times where you marveled over a diecast model car. Manufacturers work tirelessly to make diecast model cars near-perfect replicas on a small scale. It is even more astounding when you consider that manufacturers also make these highly-accurate cars for mass production.
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You might wonder how manufacturers can attain such accurate and stunning details on incredibly small scales. How is this done, and how can they maintain such accuracy? Here is more on the manufacturing process of diecast model cars and how they are made.
The Second Industrial Revolution saw one of the most substantial inventions to usher humanity into the 21st century: automobiles. Humans, thus far, had never seen machines that could span miles on land in a fraction of time. The most exciting aspect was that we could man the helm in a way we never had before.
Automobiles exploded in popularity, allowing more companies to break ground and start production. As such, we have witnessed the evolution of automobiles to where they are today. Now there are countless different companies, models, and makes that are unique. It does not look like automobiles will diminish from our daily lives any time soon.
As soon as automobiles came into existence, they had countless admirers. With any club of admirers, there will be a desire to collect, but doing so with actual cars can be quite costly. That is why toy manufacturers had the incredible idea to make cars on a miniature scale, which leads us to diecast model cars. However, a diecast model car differs greatly from the toy cars you may purchase at the store.
They have incredible detail that can take countless hours to perfect. The stunning and unbelievable detail on a diecast care likely sent you into shock. That detail has likely made you wonder what goes into making diecast model cars. Here is how diecast models are made and their manufacturing process.
It may not surprise you that the creation of diecast model cars is extensive. Once you know more about how these products come into existence, you will better understand why high-quality makes can be quite expensive. Moreover, you might grow a deeper appreciation for the manufacturers and sellers who go through painstaking efforts to create stunning models that astound many car lovers.
Die casting is the process of forcing or injecting molten metal into a highly-pressurized cast to create the desired shape. The mold will have two sides that must enclose together tightly so that the metal may cool into the correct shape. A hydraulic press will enclose it to create the pressurized environment into which the metal may enter. Manufacturers will usually just diecast the casing of the car.
It is important to understand that the diecast process solely creates one piece of a diecast model car. Usually, a model car may require hundreds of pieces for assembly. However, manufacturers will not use the diecast process to create all these pieces. That can be quite costly. Instead, manufacturers will use plastic injection to create all other parts like tires, wheels, and grills. The process is quite like diecasting; however, molten plastic injects into a mold, usually with multiple parts.
Now comes the time to add a little color to these pieces. There are different types of painting processes. Usually, these pieces will get spray-painted or airbrushed either mechanically or by hand. Hand-painted pieces are usually only done by smaller manufacturers because it is time-consuming but allows for finer details.
Once the first layer of paint is on, the pieces will bake, making the paint job more durable and long-lasting. Afterward, the piece will dry and head to a silkscreen or pad printer to print designs, details, and any graphics on the car. Pad machines can only apply one layer of color at a time, so if the designs have more than one color, they must go through that process again.
Manufacturers use different processes to create their glass pieces. The main two ways are plastic injection and vacuum forming. Many mass producers will utilize plastic injection as it saves time and is cost-effective. Moreover, mass producers can cast each piece together, whereas higher quality cars will cast each piece at a time.
Vacuum forming stretches and heats the plastic until you can form it against the mold. Vacuum forming creates that crystal clear finish that adds a depth of realism and quality to model cars.
Every piece in the model car needs a mold, and the headlights and taillights are no different. With the correct mold, manufacturers will utilize the plastic injection method. Keep in mind that for high-quality car models, there will usually be a separate mold for the marker, turn signal, taillights, and more.
Moreover, manufacturers will utilize different colors of injectable plastic to attain the desired finish of their lights. Using different colors, separate molds, and hand painting adds a level of detail that contributes to the realism of a car model. Lights may also get pad printing onto a casted piece as well.
Although each piece for a model car must be diecast or plastic injected separately, it might surprise you that assembly is the most labor-intensive aspect of the manufacturing process. Usually, as you can imagine, most manufacturers will utilize a conveyor belt system. One person can add a piece at a time and send it down the line. However, for limited makes, the assembly process is more hands-on as a person will assemble parts on several cars before sending that bundle to the next station.
After reading through the manufacturing process, you can surely feel confident that you picked the correct hobby. The making of diecast model cars is truly a labor of love. Manufacturers put so much detail and care into each phase, from diecasting to assembly.
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Though they have been around since the early 20th century, diecast models remain a tried and true hobby for collectors all over the world. Capturing the look and feel of your favourite, cars, trains, buses and planes, an extensive diecast toy collection is a great addition to any home. But what exactly is a diecast model, and how are they produced? Read on to learn more about this fascinating and popular hobby for all ages!
A diecast model (or die-cast) is a miniature replica made using a die casting or metal casting method. Usually made of a zinc or lead alloy, these scale models come fully formed as a single piece that portrays the real vehicle in small scale. Much more than simple toys, diecast models demonstrate a higher level of quality than plastic models, and also have a greater shelf life. This is a major bonus for model collectors, and allows you to display and share them from generation to generation. Whether you’re looking for a diecast car, plane, tank, train, coach, truck, tram, or motorcycle, there’s a diecast model out there for everyone!
As mentioned above, diecast models and toys are created using a technique called die casting or metal casting. This process involves pouring or forcing molten metal into a set mold or die, which holds the shape and form of the desired model. The high-pressure means a fast fill of the die, which is important as it means the entire cavity is filled before the cast solidifies. This process is an effective and efficient way of mass-producing models, while maintaining a high consistency and quality.
Now that you have a better idea of what diecast models are, you’re probably ready to start your very own collection. Before you do, here are a few things to consider:
Model size – like our larger scale models, diecast models come in a few popular scales such as 1:12, 1:36, and 1:43. How big do you want your diecast toys to be?
Model history and period – do you want something from the early 20th century, or something more modern? Focusing on specific eras can really help you refine your collection, and can make for some amazing historical displays too!
Model brand – there are a few brands that made diecast models what they are today, each with different collections to explore. If you’re looking for a mix of high quality replicas, check out our extensive
Dinky Toys collection
!
For a few more tips on starting and maintaining your diecast collection, take a quick look at our Beginner’s Guide to Collecting Diecast Models.
Whether you’re just starting out, or you’ve been collecting for years, there’s no denying the appeal of a diecast model collection. Do you have a favourite diecast model? And how do you display your collection? We’d love to see your diecast models, so share your photos on Facebook, Twitter, or Instagram and tag us as well as #modelspacecommunity! If you’re looking to add to your collection, check out our great diecast model range now!
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