5 Key Facts About 1,4-Butanediol (BDO)

01 Jul.,2024

 

5 Key Facts About 1,4-Butanediol (BDO)

1,4-Butanediol (BDO) is a versatile liquid diol intermediate with reactive primary hydroxyl functionality and a linear structure that lends itself to formulating polyurethane elastomers with a superior balance of properties and cost. 

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Gantrade&#;s standard grade of BDO is ideal for polyurethane applications, with a high purity (&#; 99.85%) and a very low moisture content.  

1. BDO is a preferred chain extender for Polyurethane Elastomers.

When it comes to MDI or H12MDI systems, 1,4-BDO is the chain extender of choice for most processors. Functioning in this role, BDO reacts efficiently with MDI, H12MDI and other aliphatic isocyanates or prepolymers to create crystalline &#;hard segment&#; domains that efficiently microphase separate. Many studies have shown that the properties of a polyurethane are highly dependent on the extent and perfection of this hard-block phase separation. BDO as a urethane chain extender affords tough, high strength, durable, and thermally stable polyurethane elastomers.

In thermoplastic polyurethane (TPU) compositions, un-crosslinked BDO-MDI domains can be melted and will flow at elevated temperatures to allow thermoplastic processing. The associated networks reform when cooled to form tough elastomeric compositions.

Gantrade promotes the use of BDO as a urethane chain extender, especially for MDI systems and offers a low moisture-high purity grade for this application.

2. BDO has beneficial characteristics as a Chain Extender.

The first criterion for an effective diol urethane intermediate is linearity. The second criterion is that it ideally contains an even number of carbon atoms (number of CH2 groups in the repeating chain). Molecular level chain packing of the individual hard and soft segments of polyurethanes benefits the overall performance properties of the resulting elastomers.

As revealed in the table below, the high degree of crystallinity and melt enthalpy (heat required to melt the crystalline hard segment) in MDI-BDO hard segments are particularly noteworthy. Modeling has shown that the molecular chains align better, and inter-chain hydrogen bonding is facilitated with BDO as the chain extender.

Melt Enthalpy for MDI/Diol Segments in Polyester Polyol based PURs

DIOL IN HARD SEGMENT ΔH(J/G) &#; TM TM °C 1,2-EG 0.9 175 1,3-PDO 0.4 145 1,4-BDO 2.8 148 1,5-PDO 0.14 167 1,6-HDO 0.69 156

Source: DuPont Tate & Lyle BioProducts Susterra White Paper at CPI

3. Gantrade&#;s BDO has high purity and low moisture content.

Gantrade&#;s urethane grade BDO has a purity of &#; 99.85% and moisture content of &#; 150 ppm, making it particularly beneficial in polyurethane applications. With its low moisture content, our BDO permits processors good control of stoichiometry by avoiding the reaction of H2O with isocyanates and attendant release of CO2 gas bubbles.

SPECIFICATIONS 1,4-BUTANEDIOL Assay, % &#; 99.85 Water, Wt. % &#; 0.015 Carbonyl, mgKOH/g &#; 0.100 Color, APHA &#; 5 Appearance Clear & Free of Suspended Matter

BDO has a high boiling point of 235°C (455°F) and a freeze point of 19-20°C (68°F). Since BDO will solidify at temperatures around 20°C, appropriate storage and handling temperatures are required in transferring BDO. The equivalent weight of BDO is 45.06 and the hydroxy number is mgKOH/g.

4. Gantrade&#;s BDO is available and easy to handle.

Gantrade stocks BDO in factory sealed 200-KG (441-LB) drums and 20 metric ton ISO tanks.
BDO is non-hazardous with a low order of toxicity. It is easily handled in standard polyurethane processes. The shelf-life of BDO is two years under the proper storage and handling conditions. An associated SDS can be obtained through Gantrade Corporation.

BDO is a regulated product. It is only intended for use in industrial applications and is not intended for human consumption.As a part of the Gantrade Corporation Product Stewardship process, certain standard customer information and control measures for BDO need to be documented prior to sale and distribution of 1,4-butanediol. Gantrade can guide our customers through this process.

5. Because of its many attributes, BDO is used in a wide range of applications.

1,4-Butanediol is used extensively as a chain extender in the manufacture of polyurethanes. In MDI systems, BDO provides:

  • High, consistent reactivity and shorter demold times with MDI, H12MDI and prepolymers
  • Hard-block domains that efficiently microphase separate affording tough networks
  • Polyurethanes with a good balance of hardness and low temperature flexibility
  • Polyurethanes exhibiting high strength, durability, and thermal stability
  • TPUs with good melt stability and excellent processing characteristics
  • Good compatibility with other system components

1,4-Butanediol

One of four stable isomers of butanediol

Chemical compound

1,4-Butanediol, also called Butane-1,4-diol (other names include 1,4-B, BD, BDO and 1,4-BD),[5] is a primary alcohol and an organic compound with the formula HOCH2CH2CH2CH2OH. It is a colorless viscous liquid first synthesized in via acidic hydrolysis of N,N'-dinitro-1,4-butanediamine by Dutch chemist Pieter Johannes Dekkers, who called it "tetramethylene glycol".[6][7]

Synthesis

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In industrial chemical synthesis, acetylene reacts with two equivalents of formaldehyde to form butyne-1,4-diol. Hydrogenation of butyne-1,4-diol gives butane-1,4-diol.[8] It is also made on an industrial scale from maleic anhydride in the Davy process, which is first converted to the methyl maleate ester, then hydrogenated. Other routes are from butadiene, allyl acetate and succinic acid.

A biological route to BD has been commercialized that uses a genetically modified organism.[9] The biosynthesis proceeds via 4-hydroxybutyrate.

Industrial use

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Butane-1,4-diol is used industrially as a solvent and in the manufacture of some types of plastics, elastic fibers and polyurethanes. In organic chemistry, 1,4-butanediol is used for the synthesis of γ-butyrolactone (GBL). In the presence of phosphoric acid and high temperature, it dehydrates to the important solvent tetrahydrofuran.[10] At about 200 °C in the presence of soluble ruthenium catalysts, the diol undergoes dehydrogenation to form butyrolactone.[11] It is used to synthesize 1,4-Butanediol diglycidyl ether which is then used as a reactive diluent for epoxy resins.[12]

1,4-Butanediol is used in the production of polybutylene terephthalate (PBT) plastic.[13]

World production of butane-1,4-diol was claimed to be about one million metric tons per year and market price is about US$ 2,000 (&#;1,600) per ton (). In , worldwide production was claimed to be billions of pounds (consistent with approximately one million metric tons).[14]

Almost half of it is dehydrated to tetrahydrofuran to make fibers such as Spandex.[15] The largest producer is BASF.[16]

Use as a recreational drug

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FDA warning against products containing GHB and its prodrugs, such as butane-1,4-diol.

Butane-1,4-diol is also used as a recreational drug known by some users as "Bute"[17], "One Comma Four", "Liquid Fantasy", "One Four Bee" or "One Four B-D-O".

Some federal courts in the USA have stated that 1,4-butanediol exerts effects similar to its metabolite gamma-hydroxybutyrate (GHB), but several other federal courts have ruled that it does not.

Pharmacokinetics

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Butane-1,4-diol is rapidly converted into gamma-hydroxybutyric acid by the enzymes alcohol dehydrogenase and aldehyde dehydrogenase, and differing levels of these enzymes may account for differences in effects and side effects between users.[18] While co-administration of ethanol and GHB already poses serious risks, co-administration of ethanol with 1,4-butanediol will interact considerably and has many other potential risks. This is because the same enzymes that are responsible for metabolizing alcohol also metabolize 1,4-butanediol so there is a strong chance of a dangerous drug interaction.[18][19] Emergency room patients who overdose on both ethanol and 1,4-butanediol often present with symptoms of alcohol intoxication initially and as the ethanol is metabolized the 1,4-butanediol is then able to better compete for the enzyme and a second period of intoxication ensues as the 1,4-butanediol is converted into GHB.[18]

Metabolic pathway of butane-1,4-diol, γ-butyrolactone and γ-hydroxybutyric acid (GHB).

Pharmacodynamics

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Butane-1,4-diol seems to have two types of pharmacological actions. The major psychoactive effects of 1,4-butanediol are because it is metabolized into GHB; however there is a study suggesting that 1,4-butanediol may have potential alcohol-like pharmacological effects on its own.[19] The study arrived at this conclusion based on the finding that butane-1,4-diol coadministered with ethanol led to potentiation of some of the behavioral effects of ethanol. However, potentiation of ethanol's effects may simply be caused by competition for the alcohol dehydrogenase and aldehyde dehydrogenase enzymes with co-administered 1,4-butanediol. The shared metabolic rate-limiting steps thus leads to slowed metabolism and clearance for both compounds including ethanol's known toxic metabolite acetaldehyde.

Another study found no effect following intracerebroventricular injection of butane-1,4-diol in rats.[20] This contradicts the hypothesis of butane-1,4-diol having inherent alcohol-like pharmacological effects.

Like gamma-hydroxybutyric acid, butane-1,4-diol is safe only in small amounts. Adverse effects in higher doses include nausea, vomiting, dizziness, sedation, vertigo, and potentially death if ingested in large amounts. Anxiolytic effects are diminished and side effects increased when used in combination with alcohol.

Legality

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While butane-1,4-diol is not currently scheduled federally in the United States,[21] a number of states have classified 1,4-butanediol as a controlled substance. Individuals have been prosecuted for possession of 1,4-butanediol under the Federal Analog Act as substantially similar to GHB.[22] A federal case in New York in ruled that 1,4-butanediol could not be considered an analog of GHB under federal law,[23] but that decision was later overturned by the Second Circuit.[24] A jury in Federal District Court in Chicago found that 1,4-butanediol was not an analog of GHB under federal law, which was not disputed on the case's appeal to the Seventh Circuit Court of Appeals, however this finding did not affect the outcome of the case.[25] In the United Kingdom, 1,4-butanediol was scheduled in December (along with another GHB precursor, gamma-butyrolactone) as a Class C controlled substance. In Germany, the drug is not explicitly illegal, but might also be treated as illegal if used as a drug. It is controlled as a Schedule VI precursor in Canada.

contamination of Bindeez toy

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A toy called "Bindeez" ("Aqua Dots" in North America) was recalled by the distributor in November because of the presence of butane-1,4-diol. The toy consists of small beads that stick to each other by sprinkling water. Butane-1,4-diol was detected by GC-MS.[26] The production plant seems to have intended to cut costs by replacing less toxic pentane-1,5-diol with butane-1,4-diol. ChemNet China listed the price of butane-1,4-diol at between about US$1,350&#;2,800 per metric ton, while the price for 1,5-pentanediol is about US$9,700 per metric ton.[27]

poisoning at Darmstadt Technical University

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In August , several people fell severely ill after consuming drinks at building L2.01 at the Lichtwiese Campus of Darmstadt Technical University, Germany. Seven showed severe symptoms, two were transported to a hospital in Frankfurt am Main, and a 30-year-old person was, for a time, in a critical state. Butane-1,4-diol had been detected in milk packages, as well as in water filters. At the location, detectives also found bromophenols and dicyclohexylamine.[28]

See also

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References

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