Yes, there are many cost advantages and high risks as well. Let us discuss following items:
- Distance (travel times, transport routes): Due to Corona Virus times and due to cost reasons, we prefer weekly regular online video conferencing to clarify timing, costs, and quality requirements, if any.
- In China, for example, toolmakers work closely with Chinese parts suppliers or are parts suppliers themselves (risk: know-how transfer): We deliver tools and parts at one company and keep non-disclosure agreements.
- Cultural differences, e.g. investment behavior in China (in consequences bad quality of parts): We produce molds and parts with our modern equipment and machines according to your drawings, product specifications and quality manual. We make several trial-runs on our own machines and send report to you before we ship mold or parts to your destination. Even there are some orders from customers running parallel, we are not overloading our production and are always able to deliver in time.
- Little experience, for example, of Chinese toolmakers in high-volume production tools, e.g. incorrect hardness, dimensional deviations: We transfer “lesson learned” from one project to the next one. See our high volumes molds for our International customers.
- Prices for high-quality tools are often just as high as in Germany (e.g. complexity, shot performance guarantee): To compare apples with apples, we have at least 30% price advantage due to cheaper workforce, machines and energy costs. Our processes are highly efficient. We deliver all kind of mold types.
• Two Shots Molds or Over molds
• Large Size Molds
• Prototype Molds
• Single Cavity Molds
• Multiple Cavity Molds
• Three Plate Molds
• Insert Molds
• Robot Transfer Molds
• Hand Transfer Molds
- Tools are often designed for manual assembly processes, higher requirements for automatic assembly lines required: Our company was established 2002, and 90% of our molds go to Europe and US, where all production runs fully automatic with robots and handling devices.
- The Chinese market in toolmaking and purchasing of parts is too complex and too dynamic to be treated and executed from Germany headquarters: This is correct, therefore we have a German agent GTEC established in China to be an extended workforce to clarify all technical and commercial communication gaps, if any.
- Lack of trained personnel in toolmaking: We send our workers to German-Chinese vocational training center for industrial mechanics in Guangzhou (South China). Our 105 experienced and according to Western quality standard well-trained employees can handle all requirements in high precision surface quality, complex 3D geometries, and on time delivery. For example, we are able to analyze temperature critical areas to reduce cycle times at plastic injection machines.
What makes us different from our competitors?
• In production, we often use multi-sided machining without manual re-clamping and setup.
• We have skilled workers who do die spotting by hand, which is rarely available.
• Our machine park includes jig- and profile-grinding machines
• In plastics processing, the mold is designed for an optimized injection molding process of the part.
• If errors occur, we have experience in the analysis of complex processes.
• The parts can be optimized because there is an understanding of the relationship between process and material properties.
• We keep our experienced staff over many years and don’t change skilled personnel and managers
• Our staff is able to read English, but Sales and Agents can communicate in English on professional business level.
• We regularly improve our tooling inhouse by our professional staff to avoid rework, e.g. deburring.
From the entrepreneur's point of view, the following working conditions in our plant are positive:
• 300 days/year working in tool shops, 3-shift operation is possible.
• Modern machinery, good CAD/CAM equipment (high investment)
• sometimes still low utilization of capacities (short delivery times)
If interested in our molds and plastic parts, please contact following persons with phone, email, or skype:
USA Tel: +1 978 310 1919 China Tel: +86-0769-87560305
Mobile (Wechat or Whatsapp): +86-18938293076
Email: sales@grprecisionmold.com
Skype: tfy189
China Facility Add:
#2 Jin Qiao Industrial Park, JinQiao, QingXi Town, Dong Guan City, GuangDong Province, China 523740
USA Support Add:
PO.Box#531, Buena Park, CA 90621
European Support Add:
199 route de Colombey 71370 OUROUX SUR SAONE France
ACE provides plastic turnkey solution from innovative concept design to reality. ACE is able to meet our customer's Most challenging demands through the combined use of international state-of-the-art equipment and traditional Tool-making knowledge. ACE team designers and toolmakers with collective experience constantly strive to Refine and perfect our skills. Our top performance is base on the successful execution of every single step.
"Right at the first time".,
* Plastic processing with Medium and large processing windows
* For all thermoplastics including Filler and reinforcing materials
Our Services
ACE Injection Mold & Molding Group is a privately owned company specializing in the design and manufacture of high-quality plastic injection molds and injection molded parts for the international market and Have been engaged in the manufacturing sector since our inception.Is an OEM/ODM factory, customized your products to meet your needs is our advantage, We are managed by a group of professionals with many years of experience in mold design, molding technology and Quality control. We have developed an excellent understanding of the technical and quality requirements needed.
We build tools to fit your expectations and match your quality standards.Our team of CAD designers will ensure that your imagination is incorporated into the actual product!If you want to create prototype or mass-produce in a very specific project, we can help you achieve your vision!Our products include :
*Custom Plastic Injection Parts
*Multi-cavity plastic parts
*High Precision Molds
*Insert & over molding
*Double Short Molding
*Unscrewing Molding
*Gas-assisted Molding
*Die Casting Molding
*Prototype plastic parts and Low cycle plastic parts molding
*Gas Assist molding
*Elastomeric molding
*IML & IMD part production
*Thin wall plastic molding
*High temperature molding
*Foam Injection molding
Why Choose Us
1. We have our own design and development team and factory, with more than 15 years of product production experience. Familiar with and good at developing business with overseas market.
2. We can provide OEM/ODM services for all kinds of customers, and our professional support team will provide services for customers 24 hours a day.
3. We have a very strong quality control system to ensure the best quality of our products, the best service and competitive price.
4. Samples are always available for quality inspection and can be sent to you very quickly.
5. Design ability: design according to customer requirements.
6. We deliver goods on time and cooperate with customers sincerely.
Quality Control
Inspection Method
We will provide fully dimension checking before Official production.
Make sure all components dimension under correct tolerance.
We define quality as total customer satisfaction. This drives us to settle for nothing less than for excellence in all aspects of our business as we continuously improve our strong compliment of our staff and processes
Company Profile
Capability - Equipment list
Tolerance
Mold: 0.005mm
Plastic part: 0.01m
We are managed by a group of professionals with many years of experience in mould design, molding technology and quality control. Our clients are able to communicate with us freely in English, Japanese ,German and US, Since we build exclusively for the international market, mainly Europe, Japan & North America, we have developed an excellent understanding of the technical and quality requirements needed.
ACE MOLD & MOULDING EQUIPMENT & PRESS LIST 2022
Department
Major Equipment
Name
Specification
Unit
Total
Mold Department
CNC Machining Center
ROEDERS RFM-800 Precision Centre Made in Germany
36000/min
2
15
ROEDERS RXP-500 Precision Centre with Renishaw online inspection Made in Germany
50000/min
2
ROEDERS RFM-600 Precision Centre with Renishaw online inspection Made in Germany
42000/min
2
ROEDERS RFM-600 Precision Centre Made in Germany
42000/min
2
KT-600II Precision Centre
24000/min
3
Priminer V2013HS Size:2000*1300*800mm
20000/min
1FANUC α-D14MiA
30000/min
1
Shenghong taiwan
8500/min
2
Electric Discharge Machine(EDM)
SODICK EDM Machine
AD30L
4
12
MAKINO
EDGE3
2
EDGE2
2
Wintop
350
2
Wintop
DE -650
2
Milling Machine
Milling machine
16SS
8
9
Mazak
Milling machine
QTN150
1
Wire cut machine
Sodick ALN 600Gs
0.002mm
1
5Sodick ALN 400Gs
0.002mm
1MV1200S
0.005mm
3Fitting machine
ShunXing
Max:100Ton
1
1
Grind machine
Kent KGS-7132AH
Size:1000*350mm
1
6
Xiangyu EM618
Size:400*270*200mm
5
Drill Press Machine
Drill Press machine
Z3032X10
1
1
Molding Department
Plastic injection machine
Injection machine
Fanuc-CX250
10
31
Kiaming 98T
1
Kaiming128T
2
Kaiming 168 T
2
HaiTian 200T
8
Taiwan 250T
1
Toshiba 220T
1
Kaiming 400T
2
Kaiming 450T
1
HaiTian 650T
2
HaiTian 1300T
1
Quality Department
Inspection machine
2.5D Video Measuring System
VMS-2015F
1
3
Alberlink CMM
HR-150A
2
Organization
Currently possess a strong team with 140 people, including
*
32 Design & Engineers ( ≥ 10 years' experience)
*
12 CNC programmers
8 project engineers
*
6 Sales people
*
5 full-time quality inspection personnel
*
4 people in logistic team
60 tool makers
*
14 Office worker
Workshop/Packaging&Shipping
Our factory is under ISO standards & certification.This insures productivity and total control on quality.
Other Products
Our website lists some of our successful products, but please note that this is just one example on behalf of our products and services, so if you can't see the products you want, please contact us immediately. We warmly welcome customers all over the world and are looking forward to establishing a steady and long-term business relationship with you. Professional plastic injection mold and plastic products / plastic injection molding factory.
FAQ
Our standard packaging for plastic injection parts we use PP bag plus cardboard boxes or as per customer requirements.Our standard packaging for plastic injection mold is wooden pallets or wooden cases.
Q: What services do you provide?
A: We
manufacture
plastic injection molds
and produce plastic injection parts for sampling and bulk production.We also provide mold design services.
Q: How can I contact you?
A: You can send us an inquiry via email, Made-in-china TradeMessenger, WhatsApp, Skype or Wechat. We will reply to you within 24 hours.
Q: How can I get a quotation?
A:After receving your RFQ, we will
reply to you within 2 hours
. In your RFQ, please provide the following information and data in order for us to send you competitive pricing based on your requirements.a) 2D part drawings in PDF or JPG format & 3D part drawings in UG, PRO/E, SOLIDWORKS, CATIA, CAD, STP, X_T, IGS, PRT, DWG, or DXFb) Resin information (Datasheet) Annual quantity requirement for plastic parts.
Q: What shall we do if we don't have part drawings?
A: You can send us your plastic part samples or photos with dimensions and we could provide you our technical solutions. We will create .
Q: Can we get some samples before mass production?
A: Yes, we will send you samples for confirmation before start of mass production.
Q: Due to time difference with China and overseas, how can I get information about my order progress?
A: Every week we send weekly production progress report with digital pictures and videos that shows the production progress.
Q: What is your leadtime?
A: Our standard leadtime for mold production is
4 weeks.For plastic parts is 4-20 days
depending on the quantity.
Q: What is your payment term?
A: 50% as payment deposit, 50% balance will be paid before shipping. For small amount, we accept Paypal, Paypal commission will be added to the order. For big amount, T/T is preferred.
Q: How do you deliver the goods?
A: We have our own logistics department that could provide shipping costs via Sea or Air freight, Incoterms EXW, FOB, CIF,DDP, DDU etc. Or we can work with your appointed shipping forwarder.
Q: How can I guarantee our quality?
A: During mold making, we do material and part inspection. During part production, we do
100% full quality inspection
before packaging and reject every parts that is not according to our quality standard or the quality approved by our client.