14 kinds of carbide cutting tools, what is the difference? Collect this article, let you no longer ignorant

 

Carbide cutting tool performance is excellent, and its current status does not need to be described. However, there are many kinds of cemented carbide, and some readers only understand the characteristics of one or two of them, or less think about the differences between them. Therefore, we have collected information about 14 kinds of cemented carbide tools, hoping to help you.

Tungsten-cobalt carbide (tungsten steel)

WC-Co tools made of tungsten-cobalt carbide are suitable for processing ordinary steel and stainless steel, cast iron, non-ferrous metals (such as copper, aluminum, brass), alloy and tool steel, high hardness materials (such as quenched steel) and other hard and high strength materials.

1. Material characteristics

①High hardness: Very high hardness, so that it can maintain a sharp blade during the cutting process. ②High toughness: good toughness, can withstand large cutting forces and impact. ③ Wear resistance: wear resistance is very good, can extend the service life of the tool. ④ Thermal stability: high temperature cutting can maintain mechanical properties, reduce tool wear and deformation.

2. Processing advantage

① High precision: tungsten cobalt carbide cutting tools can achieve high-precision processing, suitable for the manufacture of precision parts.

② Fast speed: suitable for high-speed cutting, improve processing efficiency, shorten processing time.

③Wide applicability: It can adapt to a variety of processing conditions and environments, and has a wide range of applications.

3. Typical applications

① Automobile manufacturing: for the production of engine parts and transmission gears.

② Aerospace: Manufacture of aircraft fuselages and engine components.

③ Mold manufacturing: used to manufacture high-precision injection molds and stamping molds.

④ Machining: used to process all kinds of precision mechanical parts.

In short, compared with other cemented carbide, tungsten cobalt cemented carbide has extremely high toughness, especially suitable for withstand large cutting forces and impact, more suitable for heavy processing tasks requiring high strength and durability.

Titanium tungsten cobalt carbide

TiC-WC-Co tools made of titano-tungsten-cobalt carbide are suitable for processing high-strength steel, titanium alloys, nickel-based alloys, stainless steel and other difficult materials.

1. Material characteristics

① High hardness: It has a very high hardness, so that it can maintain a sharp blade during the cutting process.

②High strength: good strength, can withstand large cutting forces and impact.

③ Wear resistance: wear resistance is very good, can extend the service life of the tool.

④ Oxidation resistance: in high temperature cutting can maintain mechanical properties, reduce tool wear and deformation.

2. Processing advantage

① High precision: titanium tungsten cobalt carbide cutting tools can achieve high-precision processing, suitable for the manufacture of precision parts.

② Fast speed: suitable for high-speed cutting, improve processing efficiency, shorten processing time.

③Good heat resistance: can adapt to high temperature processing conditions, maintain stable performance.

3. Typical applications

① Automotive manufacturing: for the production of high-strength parts and engine components.

②Aerospace: Manufacture of aircraft fuselages, engines and other critical components.

③ Medical devices: used to manufacture high-precision medical tools and equipment.

④Energy industry: used to process key parts in oil, gas and power equipment.

In short, compared with other cemented carbide, titanium tungsten cobalt cemented carbide has better oxidation resistance and heat resistance, especially suitable for high strength and durability requirements in high temperature environment processing tasks.

Tantalum tungsten cobalt carbide

TaC-WC-Co tool made of tantalum tungsten cobalt carbide, suitable for processing wear-resistant steel, high-temperature alloy, difficult to cut materials.

1. Material characteristics

① High hardness: It has a very high hardness to ensure that the blade is sharp during the cutting process.

②High toughness: good toughness, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, significantly extend the service life of the tool.

④ Thermal stability: it can maintain mechanical properties under high temperature environment and reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of high-precision parts.

②Good heat resistance: can be cut under high temperature conditions to improve processing efficiency.

③ Corrosion resistance: It can maintain stable performance in corrosive environment and has a wide range of application.

3. Typical applications

① Aerospace: For the manufacture of high-temperature components and turbine blades.

② Electronics industry: production of wear-resistant electronic components.

③ Medical equipment: Manufacture of high-strength surgical tools.

④Energy industry: used to manufacture key parts of nuclear power plant equipment.

In short, compared with other cemented carbide, tantalum tungsten cobalt carbide has higher corrosion resistance and toughness, especially suitable for precision machining tasks in corrosive environments and high stress conditions.

Titanium tantalum tungsten cobalt carbide

TiC-TaC-WC-Co titanium tantalum tungsten cobalt class of tungsten carbide tool, suitable for processing high-strength alloys, heat-resistant alloys and difficult to process materials.

1. Material characteristics

① High hardness: It has a very high hardness to ensure that the tool remains sharp during the cutting process.

②High strength: excellent strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Heat resistance: Maintain good mechanical properties in high temperature cutting, reduce tool wear and deformation.

2. Processing advantage

① High precision: suitable for high-precision machining, to meet the requirements of precision parts manufacturing.

②Good heat resistance: can be processed in a high temperature environment to improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

① Automobile manufacturing: for the production of high-precision engine parts.

② Mold manufacturing: production of high wear-resistant, high-precision mold.

③ Medical devices: suitable for the manufacture of complex surgical implants.

④ Petroleum industry: key parts for drilling equipment.

In short, compared with other cemented carbide, titanium-tantalum tungsten-cobalt cemented carbide has higher comprehensive properties, especially suitable for complex precision machining under high strength and high temperature conditions.

Aluminum oxide based cemented carbide

Al2O3 aluminum oxide-based carbide tool, suitable for processing heat-resistant alloys, high hardness materials and non-metallic materials.

1. Material characteristics

① High hardness: has a very high hardness, so that the tool in the cutting process to keep sharp.

② Wear resistance: Excellent wear resistance, extend the service life of the tool.

③ High temperature resistance: maintain mechanical properties in high temperature cutting, reduce tool wear and deformation.

④Chemical stability: good tolerance to acid, alkali and other chemicals.

2. Processing advantage

① High precision: can achieve high precision machining, suitable for the manufacture of precision parts.

②High temperature resistance: suitable for high temperature cutting, improve processing efficiency.

③ Corrosion resistance: can maintain stable performance in corrosive environment.

3. Typical applications

① Aerospace: For the manufacture of high-temperature components and combustion chambers.

② Semiconductor manufacturing: the production of high-purity semiconductor wafers.

③ Optical industry: used for optical lens processing.

④ Chemical equipment: Manufacture corrosion resistant chemical reactor.

In short, compared with other cemented carbides, aluminum oxide-based cemented carbides have higher chemical stability and are especially suitable for precision machining in high temperature and corrosive environments.

Silicon nitride based carbide

Tools made of Si3N4 silicon nitride based cemented carbide, suitable for processing superalloys, hard materials and non-metallic materials.

1. Material characteristics

① High hardness: Extremely high hardness, so that it can keep sharp during the cutting process.

②High strength: good strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Thermal stability: maintain mechanical properties under high temperature environment, reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of precision parts.

②High temperature resistance: suitable for high temperature cutting, improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

① Aerospace: Manufacture of gas turbines and nozzles.

② Automobile manufacturing: the production of engine cylinders and pistons.

③ Petroleum industry: for deep-sea drilling equipment.

④ Military industry: production of protective armor materials.

In short, compared with other cemented carbides, silicon nitride based cemented carbides have higher high temperature stability, especially suitable for wear and heat resistance processing at high temperatures and high strength environments.

Tungsten titanium tantalum cobalt carbide

TiC-TaC-WC-Co Tools made of tungsten, titanium, tantalum and cobalt tungsten carbide are suitable for processing high-strength steel, titanium alloys, nickel-based alloys, stainless steel and other difficult materials.

1. Material characteristics

① High hardness: It has a very high hardness, so that it can maintain a sharp blade during the cutting process.

②High strength: good strength, can withstand large cutting forces and impact.

③ Wear resistance: wear resistance is very good, can extend the service life of the tool.

④ Oxidation resistance: in high temperature cutting can maintain mechanical properties, reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of precision parts.

② Fast speed: suitable for high-speed cutting, improve processing efficiency, shorten processing time.

③Good heat resistance: can adapt to high temperature processing conditions, maintain stable performance.

3. Typical applications

① Automotive manufacturing: for the production of high-strength parts and engine components.

②Aerospace: Manufacture of aircraft fuselages, engines and other critical components.

③ Medical devices: used to manufacture high-precision medical tools and equipment.

④Energy industry: used to process key parts in oil, gas and power equipment.

In short, compared with other cemented carbide, tungsten titanium tantalum cobalt carbide has higher oxidation resistance and heat resistance, especially suitable for long-term precision machining under high temperature and high strength conditions.

Tungsten-cobalt-tantalum-niobium carbide

WC-Co-TaNb tools made of tungsten, cobalt, tantalum and niobium carbide are suitable for processing high-strength steel, heat-resistant alloys and difficult materials.

1. Material characteristics

① High hardness: Extremely high hardness, so that it can keep sharp during the cutting process.

②High strength: good strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Thermal stability: maintain mechanical properties under high temperature environment, reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of precision parts.

②High temperature resistance: suitable for high temperature cutting, improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

① Electronics industry: manufacture wear-resistant electronic components.

② Metallurgical industry: used for high-temperature furnace parts.

③ Transportation: production of high-strength railway and subway parts.

④ Chemical equipment: used for high wear-resistant chemical pump.

In short, compared with other cemented carbide, tungsten cobalt tantalum niobium carbide has higher high temperature stability and wear resistance, especially suitable for high temperature and high wear environment for high-precision machining.

Niobium based cemented carbide

Cutting tools made of NbC niobium carbides are suitable for machining high strength alloys, heat resistant alloys and difficult materials.

1. Material characteristics

① High hardness: It has a very high hardness to ensure that the tool remains sharp during the cutting process.

②High strength: excellent strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Heat resistance: Maintain good mechanical properties in high temperature cutting, reduce tool wear and deformation.

2. Processing advantage

① High precision: suitable for high-precision machining, to meet the requirements of precision parts manufacturing.

②Good heat resistance: can be processed in a high temperature environment to improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

①Aerospace: Manufacture of aircraft engines, airframes and other critical components.

② Automobile manufacturing: for the production of high-strength parts and engine components.

③Energy industry: suitable for the processing of key parts of oil, gas and power equipment.

④ Mold manufacturing: used for the production of high-precision and high-wear molds.

In short, compared with other cemented carbides, niobium carbides have higher thermal shock resistance, especially suitable for high-prec

ision machining in extreme high temperature and high-stress environments.

Nickel-based cemented carbide

Ni-based tools made of nickel-based cemented carbide, suitable for processing high-temperature alloys, high-strength materials and hard-to-cut materials.

1. Material characteristics

① High hardness: Extremely high hardness, so that it can keep sharp during the cutting process.

②High strength: good strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ High temperature resistance: maintain mechanical properties in high temperature environment, reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of precision parts.

②High temperature resistance: suitable for high temperature cutting, improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

① Aerospace: Manufacture of turbine blades and combustion chambers.

② Chemical equipment: production of corrosion resistant chemical pumps.

③ Power industry: for high temperature turbine components.

④ Medical instruments: Manufacture high-wear surgical instruments.

In short, compared with other cemented carbides, nickel-based cemented carbides have higher high temperature strength and corrosion resistance, and are especially suitable for high-load processing in high temperature and corrosive environments.

Cobalt-based cemented carbide

Co-based tools made of cobalt-based cemented carbide, suitable for processing high-temperature alloys, wear-resistant materials and difficult to process materials.

1. Material characteristics

① High hardness: Extremely high hardness, so that it can keep sharp during the cutting process.

②High strength: good strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ High temperature resistance: maintain mechanical properties in high temperature environment, reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of precision parts.

②High temperature resistance: suitable for high temperature cutting, improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

① Aerospace: Manufacture of gas turbines and heat exchangers.

② Mining equipment: used for high-wear drilling tools.

③ Paper industry: production of wear-resistant cutting tools.

④Food processing: for high-precision cutting tools.

In short, compared with other cemented carbides, cobalt-based cemented carbides have higher wear resistance and high temperature strength, and are especially suitable for long-term high-load processing under high temperature and high wear conditions.

Nickel-titanium carbide

NiTi tools made of nickel-titanium carbide are suitable for machining high-strength alloys, heat-resistant alloys and difficult materials.

1. Material characteristics

① High hardness: It has a very high hardness to ensure that the tool remains sharp during the cutting process.

②High strength: excellent strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Heat resistance: Maintain good mechanical properties in high temperature cutting, reduce tool wear and deformation.

2. Processing advantage

① High precision: suitable for high-precision machining, to meet the requirements of precision parts manufacturing.

②Good heat resistance: can be processed in a high temperature environment to improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

①Aerospace: Manufacture of aircraft engines, airframes and other critical components.

② Medical devices: for the production of high-precision implants.

③② Energy industry: suitable for high-temperature turbine components.

④ Ship manufacturing: used for Marine high wear parts.

In short, compared with other cemented carbides, nickel-titanium cemented carbides have higher heat resistance and biocompatibility, and are especially suitable for high-intensity processing in high temperature and medical fields.

Molybdenum based cemented carbide

Mo-based tools made of molybdenum based cemented carbide, suitable for processing high-strength alloys, heat-resistant alloys and difficult materials.

1. Material characteristics

① High hardness: It has a very high hardness to ensure that the tool remains sharp during the cutting process.

②High strength: excellent strength, can withstand large cutting forces and impact.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Heat resistance: Maintain good mechanical properties in high temperature cutting, reduce tool wear and deformation.

2. Processing advantage

① High precision: suitable for high-precision machining, to meet the requirements of precision parts manufacturing.

②Good heat resistance: can be processed in a high temperature environment to improve processing efficiency.

③ Widely applicable: suitable for the processing of a variety of materials, a wide range of applications.

3. Typical applications

①Aerospace: Manufacture of rocket nozzles and fuel lines.

② Automobile manufacturing: Used for high-wear-resistant engine parts.

③ Electronics industry: production of high-precision semiconductor parts.

④ Chemical equipment: manufacture high-temperature reactor.

In short, compared with other cemented carbide, molybdenum based cemented carbide has higher thermal shock resistance, especially suitable for high-precision machining in extreme high temperature and high thermal shock environment.

Composite carbide

The tool made of Composite Carbide is suitable for processing a variety of materials, especially high-strength and difficult-to-process materials. 1. Material characteristics

① High hardness: has a very high hardness, so that the tool in the cutting process to keep sharp.

② Versatility: Combining the advantages of a variety of materials to provide a wider range of applicability.

③ Wear resistance: Excellent wear resistance, extend tool life.

④ Thermal stability: maintain mechanical properties in high temperature cutting, reduce tool wear and deformation.

2. Processing advantage

① High precision: can achieve high-precision machining, suitable for the manufacture of precision parts.

② Versatility: suitable for a variety of processing conditions and environments, a wide range of applications.

③ High temperature resistance: can be cut in a high temperature environment to improve processing efficiency.

3. Typical applications

① Aerospace: used to manufacture a variety of high temperature parts and wear parts.

② Automobile manufacturing: suitable for the processing of high-strength materials and wear-resistant parts.

③ Electronics industry: used to produce a variety of high-precision electronic parts.

④ Medical equipment: used to manufacture a variety of high-wear-resistant, high-precision medical tools.

In short, compared with other cemented carbides, composite cemented carbides have higher versatility and are especially suitable for high-precision and multi-purpose processing under changing processing conditions and environments.

Carbide cutting tools have a promising future and will still play an important role in industrial manufacturing for a long time to come. By comparing the characteristics and advantages of different types of cemented carbide, we can more precisely select the right tool for the specific machining task, thereby improving efficiency and quality