Toilet rolls are used inside a toilet, while napkins are used for general cleaning. Using facial tissue is essential when you want to use tissue paper on your face for cleaning or drying. These rolls are made with a Facial Tissue Machine; here is everything you need to know about how it works.
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Toilet rolls are used inside a toilet, while napkins are used for general cleaning. Using facial tissue is essential when you want to use tissue paper on your face for cleaning or drying. These rolls are made with a Facial Tissue Machine; here is everything you need to know about how it works.
How does a facial tissue machine work?
There are 7 steps involved in producing facial tissues on a facial tissue machine. Below are the details of each of the steps.
1. Cutting
The facial tissue machine gets its raw material and starts by cutting it into the desired pieces. The cutting is automated, using high-quality blades to ensure less wastage and perfect cutting results every time. As the machine is automated, you just need to give the desired size, any other instructions, and the raw materials for the machine to start working.
2. Embossing
A huge part of the quality in the facial tissue industry comes from embossing patterns on it. It makes the tissue feel puffier, so it stays soft when rubbing against the skin. So, after cutting the tissue, it is moved to the embossing section, where you can get your desired pattern embossed on it.
3. Folding
One last step crucial in the manufacturing process is vacuum adsorption folding. This part folds the paper into a V shape which is essential for efficient use when packed. While the tissue goes through this process, it is ensured to get the least contaminants on the tissue and use auxiliary manipulator folding technique for better efficiency.
4. Counting
After folding comes the counting part, and in the counting part, the machine automatically counts and stacks the tissues as they move out of it. This part also stacks the correct number of tissues as specified by the operator. So, you can set it to create stacks of 100 tissues each, and the machine will automatically do it.
5. Conveying
The machine keeps stacking tissues on one end, and on the other end, the complete stacks keep moving on the conveyer belt for the next phases of the manufacturing process, which include packing and sealing.
6. Sealing
The facial tissue must be cleaned and sealed in vacuum-sealed packs until it reaches the customer. The sealing machines are usually designed with tension adjustment features so the sealing intensity can be set according to the user's requirements.
7. Packing
Lastly, the sealed packets move to the packing stage. It is usually semi-automatic, but some machines can automatically pack the packs into boxes. This step involves taking multiple packs and putting them inside boxes, making them ready to ship safely.
Discover which facial tissue machine works the best for you.
A Facial Tissue Machine may look and function like other tissue machines like napkin and toilet roil manufacturing. However, extra steps in the procedure, like folding, make the final product perfect for use on your face. Start your facial tissue business today and learn which machine best suits your requirements. Contact our experts now.
Dating back to ancient china, facial tissues are an integral aspect of everyday life. From providing comfort during cold and flu season to removing fingerprints from eyeglass lenses, we have grown used to having tissues within arm's reach.
Now, as facial tissues are commodity items, there are countless brands that produce them. Regardless of what brand you buy, however, how they are produced is relatively universal.
That said, how does a material like woven wire mesh fit into this production process?
W.S. Tyler is a wire mesh supplier that has helped customer leverage the material beneficial qualities to produce products they can proudly stand behind for over 150 years.
To continue our mission in doing so, we wrote the following article to help you better understand if and how woven wire mesh fits into your facial tissue production line. We will cover:
An overview of the facial tissue production process
What woven wire mesh is
How woven wire mesh is used when producing facial tissues
How much woven wire mesh costs
How Are Facial Tissues Made?
Traditional facial tissue starts as pulp made from trees or, more commonly, recycled paper. The material being used is placed into a pulper which works to break down the fibers and mix them with water forming the pulp.
Air is then pumped into the pulp to help decontaminate the fibers.
At this point, the pulp is fed onto a large mesh belt that carries the wet pulp through several rollers. As these rollers apply pressure to a pulp, the water drains through the openings of the mesh.
The dewatered pulp is then broken down and transferred to a paper machine.
This paper machine evenly distributes the pulp across a screen belt that, again, projects the pulp through several rollers that force water out of the pulp and through the bottom of the screen. The belt then carries the pulp through a dryer and is rolled into bulk rolls of paper.
Two rolls of paper are now taken to a converting machine that removes any wrinkles are folds in the paper. The two rolls of paper are then merged, forming a singular, two-ply sheet.
The newly formed two-ply sheet is now cut in eight-and-a-half-inch increments and merged with an adjacent two-ply sheet to form a four-ply sheet. Once combined, the four-ply sheets are founded in a way that interlocks the sheets, allowing the next tissue to be drawn once the previous tissue is pulled.
The pile of folded facial tissue is now broken down into stacks of a designated number of tissues and transferred to a cutting station. A precision cutting mechanism is used to cut the stack in eight-inch lengths.
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The individual stacks are now to be packaged and prepped for shipment.
What Is Woven Wire Mesh?
Woven wire mesh is best defined as a series of individual metallic wires interwoven to form a durable cloth used for screening and filtration applications. A heavily-monitored weaving process is used to interlock the wires, forming pore openings that are precise and rigid.
Known for its scientific accuracy, the parameter of woven wire mesh can be calculated to fabricate the best possible specification. This includes elements such as the wire diameter, alloy, mesh count, opening size, etc.
Once fabricated, additional services, referred to as value-added services, can be applied to the mesh further enhance its performance. They include welding, heat treatment, forming, calendaring, and more.
How Does Woven Wire Mesh Benefit Facial Tissue Production?
There are two instances in which woven wire mesh is used to produce facial tissue. Both instances involve using woven wire mesh as a conveyor belt that forces the paper pulp through the various rollers.
But why use woven wire mesh?
Well, it is categorized as an open product as it features thousands of pore openings throughout the weave. This allows the water in the pulp to be squeezed out as the rollers sandwich the pulp between the mesh.
However, as these pore openings are smaller than the pulp fiber, they are retained on the surface of the mesh, forming the paper layers used to construct each piece of facial tissue.
The durability of woven wire mesh also makes it an ideal solution that stands when compared to other screening media. This is critical as other media tend to flex when subjected to high amounts of pressure.
As a result, the pore openings become destroyed, potentially impacting the amount of retained pulp fiber. But because woven wire mesh is typically constructed from a stainless steel alloy, its pore openings are both precise and rigid.
In other words, the stainless steel construction preserves the profile of the mesh openings under high pressure, ensuring consistent accuracy.
How Much Does Woven Wire Mesh Cost?
Woven wire mesh can be purchased in one of three ways: as bulk rolls, cut-to-size pieces, or as pre-fabricated components. The price you can expect to pay is dependent on how you purchase your mesh.
Now, as elongated wire mesh belts are used to transport and dewater the pulp fiber, odds are you will be implementing wire mesh in rolls. That said, the price for both wire mesh rolls and cut-to-size pieces will be influenced by the following factors:
On the other hand, if your process relies on formed wire mesh components to dewater the pulp fiber used to produce facial tissue, you will want to consider wire mesh components fabricated by the mesh supplier. This is particularly true when you don't have the capacity to fabricate wire mesh in-house.
To that end, the following factors will affect the cost of fabricated wire mesh components:
Producing Reliable Facial Tissues Starts With Selecting a Reliable Mesh Count
When you get down to brass tacks, facial tissue is a product of molded pulp fiber. Manufacturers use wire mesh screens to dewater paper pulp, forming the soft tissues that we have become accustomed to.
Now, in order to produce reliable pulp fiber products, you must fine-tune the various specification that goes into woven wire mesh. The mesh count, for example, ultimately controls how much fiber is retained during the dewatering process.
This, in turn, controls the quality of the tissue.
With over 150 years of experience weaving wire mesh solutions for countless industries, W.S. Tyler is here to ensure you are confident in the wire mesh you use.
Read the following article to gain a better understanding of what mesh count you should be considering:
For more information, please visit Facial Tissue Production Line Series.