Jitri Intelligent Arc Welding Workstation

Welding, as an industrial tailor, is one of the heaviest processing steps in industrial production. Meanwhile, welding is also an ancient and traditional process. In terms of technology, it is a technology or process for connecting materials. However, after years of development, welding types have long been diverse, such as laser welding, spot welding, arc welding, etc; There are also many type

01 Artificial or robot?

Although the application fields of welding technology may seem advanced, the working environment for welding is actually very harsh. The daily life of welding workshops poses a great threat to the personal safety and health of workers due to the splashing of high-temperature sparks and the pungent welding slag and dust. Therefore, it is very difficult to recruit welding workers, and it is even more difficult to find experienced teachers. The difficulty in ensuring the quality of recruitment will inevitably lead to unstable welding product quality and low qualification rate.

The number of experienced employees is decreasing, and the survival pressure of the enterprise is constantly increasing. It is imperative to gather intelligent manufacturing collaborative robots for welding.

Among numerous types of industrial robots, arc welding robots have relatively mature technology and the most widely used applications. With the performance improvement of key core components such as servo motors and harmonic reducers, robots are gradually moving towards higher motion rhythms, higher accuracy, lower vibration, higher load-bearing capacity, and more compact structures. This makes the effect of robots replacing manual labor more significant in the welding field.

02 The Light of Arc Welding - Gathering Intelligent Arc Welding Collaborative Workstation

The jitri Intelligent Arc Welding Workstation consists of a complete set of equipment including welding robots, welding machines, controllers, teaching aids, welding guns, and wire feeders. In traditional welding workstations, if high-quality collaboration and flexible cooperation between devices are not possible, the stability of welding quality cannot be guaranteed; In the welding workshop, especially in discrete industries, the demand for multiple varieties and small batches of welding poses higher requirements for "quick changeover"; In addition, the usability and ease of operation of the equipment will affect the efficiency of the entire welding process.

In order to avoid the above-mentioned problems, the Jitri Intelligent Arc Welding Workstation comprehensively improves the performance of collaborative robots from the dimensions of high-power density servo motors, high-performance electrical control systems, high-speed communication technology, lightweight design technology, advanced motion algorithms, and multifunctional ease of use. Based on the third-generation CI series collaborative robots of Jicui Intelligent Manufacturing, we aim to create a more efficient, stable, and user-friendly portable arc welding workstation for the industry.

The Jitri Intelligent Manufacturing Collaborative Arc Welding Robot Solution has the following advantages:

The Jitri Intelligent Arc Welding Robot supports drag and drop teaching function, allowing users to easily and quickly drag the welding gun to the designated target welding point, and quickly establish welding tasks through the end button, completing circular/linear path selection and arc start/stop settings. With one drag, it can be reused.

With a mature process package, it can easily achieve various welding modes such as straight line, arc, and swing welding. The welding process package supports multi-layer and multi pass welding, which can weld horizontal fillet welds, vertical fillet welds, flat welding, horizontal welding, vertical welding, etc;

Jitri Intelligent Arc Welding Robot, with a repeated positioning accuracy of ± 0.02mm, combined with self-developed algorithm support, effectively ensures the flexibility of end movement and trajectory accuracy, further ensuring the welding qualification rate;

The Jitri Intelligent Arc Welding Robot has sensitive collision detection, safety emergency stop and other functions. When it touches an obstacle, the system will immediately stop welding, fully ensuring the safety of people and equipment, achieving human-machine cooperation and integration with people;

Jitri Intelligent Arc Welding Robot can weld high melting point, refractory and difficult to weld metals, such as titanium alloys and aluminum alloys, and can achieve welding between certain dissimilar materials. The welding spot of the arc welding robot is small, the weld seam is narrow, and the appearance is neat and beautiful, without or only requiring simple post-processing. The welding seam structure of laser welding robots is uniform, with fewer pores and defects, which can reduce and optimize impurities in the base material, improve the mechanical strength, corrosion resistance, and electromagnetic performance of the weld seam;

Equipped with a magnetic suction structure, it can support upright, side mounted, inverted and other postures, and can be installed and used at any angle