Risk: While manufacturers of rolling mills need to be competitive, the buying plant wants it highly productive and safe for every worker in the mills. The mills must be engineered to minimize risk and eliminate expenses of treating injured workers. This means eliminating human error and hazards in:
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- Points of operation (uncoling, slitting, cutting, rolling, bending, stacking, colling, straightening)
- Power trasnmission suystems (components of the mechanical systems which gives motion)
- Moving parts (plate mill, sizing press, finishing mills, pallet conveying)
The following risks are ranked as severe injuries and fatalities in mills. This means the mills needs to be properly interlocked and made of heavy-duty materials.
- Trapping of body parts between the rolls.
- Fall of materials: Control access to crane and rolling path
- Cut pieces fly away from shear area
- Crushing (one or more moving machine components) or entanglement
- Gas poisoning due to leakage of gas
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Other injuries, less severe implying &#;just&#; electrical shocks or body part cut need also care. A few are burnt from furnace (ensure door is in closed condition), person hit by rolling hot material during cobble, sheet strip release for side trimming unit. The wirings of electrical equipment near steel rolling mill were not properly insulated and are barely exposed to the flammable atmosphere (prefer a mechanical key-transfer system)
Function: To eliminate risk, safety procedures needs to ensure regular clearance of debris, avoid electricals around mills and isolating all residual energy sources (motor, electrical, hydraulic, fluid..). Serv Trayvou has worked with many key players implementing Trapped Key Interlocks within the mills. Here, a typical scenario for a section of the mill:
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Access through your librarySteel is a major influence on our lives, such as machine tools, pipe lines, weapons, electricity power line towers. Steel is far most important and multi-functional, most adaptable of materials. The fire explosion, dust, heat radiation produced by steel manufacturing units is considered one of the most hazardous pollutants which affect the surrounding environment and the occupants. Controlling those hazards in steel plants is very important. Select the suitable material for the insulation shield and controlling the hazards and accident involved in hot rolling mill process. KEYWORDS: Hot rolling mill, Hazard identification, Hazards control
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