I keep thinking of just the prep to heat 60x60. We are mid update to our old 50x35. The installed heater will run around $4k and is being installed in 2 weeks. When a hangar is that big I have seen two heaters used on opposite ends. So probably thinking closer to $8K to $10K just to pump in heat. Our 50ft back wall (14ft high) takes around 36 2x6 galvanized studs at $15/each. Throw in insulation and 5/8 fire rated sheetrock and just one wall will push $ and that is all interior and doesn't count wiring. So lets guess $3K per wall for 3 walls on the 60x60 hangar and closing in on another $10K or lets say $12K for the smaller side walls on the large door side. Then there is a monster ceiling. You want the most insulation there. Think R50 BIB. I don't know that cost but hard to imagine the framing, insulation and metal panels would cost less than another $15K or so. I would want a 1,000 gal propane tank as you'd be filling 500gal versions way to fast up here in the winter. So probably another $600 to get that tank delivered, pipe trenched and 3psi regulator on the outside wall. So I am guessing between around $40K minimum to be able to heat that space and have it be efficient. We are doing our own framing, insulation and sheetrock so no labor prices in the guestimate above.
This all assumes the hangar door was purchased ahead of time already insulated.
Maybe I missed above but I don't see too many 60x60 hangars that are 14ft height. Seems they go at least 16ft walls. So that is gonna bump up all other numbers as well.
I wonder too if 60ft can be spanned by wood trusses or are I-beams required when you start spanning this much space?
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The size of the hangar is a primary cost factor. A 60x60 hangar requires a certain height to ensure aircraft can easily enter and exit. The taller the hangar, the higher the construction costs, as more materials and labor are needed.
The choice of building materials significantly impacts the overall cost. Options include:
Land acquisition or leasing is a critical initial cost. If leasing, additional costs will incur over time. The condition of the land also affects the cost&#;extensive concrete work or ground leveling may be necessary, which can be expensive.
The choice of hangar door is a crucial decision that significantly impacts both the functionality and cost of your hangar. Each door type has its unique features, installation requirements, maintenance needs, and associated costs.
Understanding these differences can help you select the most cost-effective option that meets your operational needs.
Feature panels that slide outward from the center, resembling a clamshell opening. These doors are advantageous for their simplicity and relatively lower cost, especially for medium-sized hangars.
However, they require more space on either side of the hangar and may not be suitable for sites with limited space.Composed of multiple panels that slide horizontally on a track. They are cost-effective and straightforward to install, making them ideal for small to medium-sized hangars.
However, they require manual operation unless automated, and their tracks need regular maintenance to prevent debris accumulation, which can affect functionality.Roll upward into a coil above the opening, saving space and allowing for quick access. They are relatively inexpensive and easy to install, making them ideal for smaller hangars.
However, they provide less insulation and security compared to other door types, so they may not be suitable for all climates.These are popular due to their space efficiency and durability. They fold in half horizontally and lift upwards, providing a wide and clear opening. While they are relatively expensive to install, they offer low maintenance costs and excellent wind resistance, making them ideal for large hangars in areas with high winds.Operate on hydraulic systems that allow the entire door to open outward as a single solid piece. These doors are easy to operate and provide a larger clear opening than bi-fold doors.
They are suitable for wide hangars and provide high levels of security and insulation. However, they can be costly due to the hydraulic system's complexity and maintenance needs.
Choosing the right door type involves considering factors such as budget, climate, hangar size, and operational needs. Balancing these considerations will help you find a door that provides the best performance and cost-efficiency for your specific hangar setup.
Obtaining the necessary permits and licenses is essential and can significantly impact your project's overall budget. The costs for these permits vary by location and may include building permits, safety inspections, environmental impact assessments, and local zoning approvals.
Failing to secure the proper permits can lead to construction delays, fines, or even legal action. Therefore, it is crucial to research and allocate funds for these costs early in the planning phase to avoid unexpected expenses and ensure compliance with local regulations.
Labor costs are a substantial part of hangar construction and depend on the scope of the project and the choice between DIY construction or hiring professionals.
While building it yourself may seem cheaper, professional installers ensure that the construction meets all safety standards.
Itis completed efficiently, and minimizes the risk of costly mistakes, making it a worthwhile investment for most projects. Hiring a professional team typically ranges from $65,000 to $125,000
To ensure smooth and efficient operations, it's essential to equip your aircraft hangar with key utilities such as plumbing, electrical systems, lighting, HVAC, and insulation. These features not only enhance the comfort and safety of the personnel and aircraft but also contribute to long-term operational reliability.
While they may increase the initial construction cost, these facilities are investments that significantly improve the hangar's functionality and overall value, creating a more efficient working environment.
Adding certain features can significantly increase the resale or lease value of a hangar. Installing a bathroom, air conditioning, or office space offers added comfort and functionality, appealing to potential buyers or tenants.
These enhancements can make the hangar more versatile and attractive, providing competitive advantages in the market and potentially generating a higher return on investment.
When planning your 60x60 hangar cost budget, consider all the potential costs according to your needs. Use the table below to outline the factors involved:
Cost Factor
Estimated Cost Range
Land Lease
$0.10 - $3.00 per square foot per year
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Land Preparation
$10,000 - $50,000 (depending on site conditions)
Building Materials
$20 - $80 per square foot (varies by material type and quality)
Aluminum Structure
$30 - $50 per square foot
Steel Structure
$40 - $70 per square foot
Wood Structure
$20 - $40 per square foot
Concrete Structure
Approximately $100-$125 per cubic foot
Hangar Door
$10,000 - $30,000 (depending on type)
Installation
$65,000 - $125,000
Insulation
$1.50 - $3.50 per square foot
HVAC
$3,000 - $15,000
Plumbing
$5,000 - $15,000
Electrical Work
$3,000 - $10,000
Additional Options
Bathroom
$8,000 - $20,000
Office Space
$15,000 - $40,000
These ranges are based on typical estimates and can vary depending on specific materials, labor rates, and customization options.
60x60 hangar cost
stays within budget while meeting all your needs.After understanding all the costs involved, it's essential to choose a reputable supplier who can provide a comprehensive solution. Sheltent offers everything from site planning and installation to hangar doors and various customization options. Partnering with Sheltent ensures that yourstays within budget while meeting all your needs.
Are you interested in learning more about Prefabricated Aircraft Hangars? Contact us today to secure an expert consultation!