Robot arms, sometimes called collaborative robot arms (cobot arms), offer automation systems for manufacturers facing challenges such as high operational costs, inconsistent product quality, and workplace safety concerns. They automate labor-intensive and repetitive tasks with precision and speed, significantly reducing production time and labor costs.
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Manufacturers have said that the best way to begin scoping the purchase and building of these robot arm automation cells and their end-of-arm tooling is by using a 3D CAD MachineBuilder, which is free to use and available on any web browser. Users can add and order cobot arms or industrial robot arms from top vendors such as FANUC and Universal Robots, as well as all of the fixtures, bases, and extrusions for its installation. If you need assistance with scoping your build, our application engineers are available to support and provide guidance.
Robot arms, defined as programmable mechanical devices that mimic human arm functions, are essentially the basis for industrial automation equipment and automated manufacturing processes. These processes include, but are not limited to:
Palletizing robot arm cells automate the stacking of products on pallets, significantly enhancing packaging consistency and speeding up production lines.
Sanding and surface finishing robot arms ensure superior finishes by adapting to complex shapes, thus addressing common manufacturing challenges such as labor shortages and quality control.
Pick & place robot arms are used in assembly lines or bin picking lines to move material easily from one place to another.
Machine tending robot arms enhance production efficiency by automating the loading and unloading of CNC machines or Lathe machines, facilitating 24/7 operations without constant human oversight.
Welding robot arms are used in sectors demanding high-strength, precision welds such as aerospace and automotive manufacturing. Welding cobot arms maintain high production rates and more consistent quality.
Robot end-of-arm tools (EOATs) in industrial automation are the end effectors or tools attached to the end of a robotic arm that interact directly with parts and materials during the manufacturing process. These tools, such as industrial grippers and tool changers, are designed to perform various tasks, such as gripping, sanding, welding, assembling, and inspecting, depending on the specific requirements of the application.
EOATs are critical components in robotic systems because they enable robots to manipulate objects with precision and flexibility, thereby increasing efficiency and productivity in industrial settings. The design and selection of an EOAT depend on factors such as the type of material being handled, the weight of the objects, the speed of operation, and the complexity of the task.
Not only does MachineBuilder software provide real-time pricing and inventory for your industrial robotic arms, cobot arms, workstations, fixtures, extrusions, and more, but you can also select and order any of the following robot end-of-arm tools (EOAT) that your operation needs. Here are some of the most common robot EOATs and examples of use cases:
Known for their advanced robotic solutions, FANUC offers a range of palletizing robots known for high-speed precision and reliability, making them suitable for various industries&#;&#;. Their payloads range from cobots beginning at 5kg to industrial robots at 2,300kg. Fanuc robots prices can vary depending on robot cell configuration, equipment, and requirements. The FANUC CRX, CRX-5iA, articulated robot arms are generally sold for 43k USD, while the FANUC CRX, CRX-25iA is sold for 61k USD.
A pioneer in collaborative robots, Universal Robots offers palletizing solutions that are user-friendly and highly adaptable, capable of working alongside human employees without safety guarding&#;&#;. Universal Robots price tags can also vary depending on robot cell configuration, equipment, and needs. The Universal Robots, UR3e articulated robot arms are generally sold for 30k USD, while the Universal Robots, UR20 is sold for 60k USD.
Also known as articulated robotic arms, these advanced workcells are built and customized to deliver rapid response and production. The speed at which robotic arms move can be installed directly on lines for a variety of tasks in different environments.
Unlike old-line models that were rigid and simple, today&#;s manufacturing robots utilize the latest intelligent digital networks and machine vision to maintain a line with minimal human intervention. Producers in manufacturing now have the capability to excel in their niche by increasing levels of efficiency, speed, and precision.
One of the biggest game-changers for manufacturers was the introduction of automation to assembly lines. The latest advancements with arm solutions give customers a machine designed to mimic worker movements, such as human arm, wrist, elbow, and shoulder motions. The number of axes and joints allows for more flexibility and movement.
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To be considered an industrial arm, the hardware must be equipped with at least three axes. Adjusting your operation for a robotic arm factory can come equipped with more than 10 axes, but the average consumer is looking for machines with four to six.
The number of axes you need is essential to understand. Whichever industrial robotics you choose, you will need to give you the level of flexibility your line requires. Each axis gives a workcells more degrees of freedom that allows the robotic arm to complete a broader range of tasks.
As stated above, you can find a metal arm in nearly every modern-day factory. As the most common types of robots, industrial robot arms are defined as hardware that are composed of 4-6 joints, which can be applied to numerous robotic arm industrial applications, whether that be materials handling and removal.
Manufacturing robotic arms are designed to automatically execute production rates based on programming or using robotic vision systems to monitor production. Based on the number of joints and axis desired, these components can automate a production line to allow for less human supervision with minimal mistakes.
An industrial handling robot arm is mostly used to alleviate workers from dull or dangerous jobs. This allows humans to be moved to more complex jobs and speed up production.This hardware will pick, select, or sort goods assembled on conveyors which leads to increased output. This gives customers the ability to create a connected network for optimum efficiency and productivity.
Employee safety should always be at the top of your list when considering new operations. Material handling robotic arms have the ability to make a factory floor safe and efficient.
A Robotic arm for manufacturing provides a safer space for everyone involved on the floor. It also provides a producer with streamlined production by monitoring resources, so they are properly stored, easily accessible, or transported using the correct procedures. Using manufacturing robotic arms, factories have seen accelerated line times, fewer workplace accidents, and major improvements to facility efficiency.
Palletizing is one of the most labor-intensive jobs. While difficult for workers, the task itself is simple: load and unload products onto pallets. Using industrial robotic arms allows for consistent and accurate execution. This makes a line more productive and predictable.
Welding has always been a daunting task and the backbone of manufacturing and industry. Maneuvering bulky machinery while working with fire can put workers in harm&#;s way. Robots designed for welding can be found in advanced industrial factories which includes the automotive industry. The expected level of quality with metal goods is essential to survival within these niches.
As factories advance their logistics, pick-and-place robotic arms deliver consistent and efficient results. Its vision machine system is able to identify individual objects and then grasp and move the product from one place to a different location. The versatility and capabilities of the latest industrial robotic arms give manufacturers the advantage of applying the machine to multiple robot applications.
Because inspection usually occurs at the end of line (EoL), there is little data on what happens to products and machines during the journey. Upgrading to robot arm manufacturing allows users to identify problems as they happen and monitors degradation. This includes quality assurance, minimize returns, ensure proper counts, and more.
A robotic arm mechanism is something that all manufacturers should consider &#; no matter the size of your production. The benefits of industrial robotic arms are numerous. Below are some of the biggest benefits to installing new machinery in your factory.
Unlike humans, robotic arms can operate 24/7 without the need for downtime. This gives users the reassurance that production, inspections, or other jobs will meet and increase output.
It can&#;t be stated enough that worker safety should be top priority. Adopting robots and cobots is a way of machines to be an extension of human laborers. Robotic arms create a high functioning operation that eases stress on workers. Working in hazardous environments, robots can complete jobs with a high injury risk.
The world is in chaos, and the need for flexibility with your production line is crucial. Industrial robotic arms can rapidly be adapted to changing markets in real-time. They can also be repurposed for new activities, such as autonomous mobile robots (AMR), stationary platforms, or walls.
Robotic arms have shown to be more consistent and accurate compared to human workers. The speed at which these intelligent machines can deliver precision or quality while giving humans the chance to move on to less dull or dangerous tasks.
The considerations for robotic arms shouldn&#;t be taken lightly. With this knowledge, you now have a better understanding of if this technology is right for you.
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